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SpaceX expends Falcon 9 booster for the first time in almost three years
For the first time since January 2020, SpaceX has intentionally expended a Falcon 9 booster instead of attempting to recover the rocket at sea or on land.
Weighing around 6.6 tons (~14,600 lb) at liftoff, the rare mission sent Intelsat’s twin Maxar-built Galaxy 31 and 32 communications satellites to a high geostationary transfer orbit (GTO) that will allow them to start operating more quickly than a standard GTO would. To launch such a heavy payload to such a high ‘supersynchronous’ transfer orbit, SpaceX – at Intelsat’s request and for a fee – removed all landing-related hardware from Falcon 9 and did not attempt to recover the first stage.
Instead, the rocket put all the propellant that would have otherwise been saved for recovery into its first and only burn, reaching as high a speed as possible before separating from the second stage. Flying for the 14th time since its March 2019 debut, Falcon 9 booster B1051 didn’t perform a controlled flip or attempt to land on a SpaceX drone ship. It’s more likely that the few-dozen-ton rocket – now drained of propellant – reentered Earth’s atmosphere with no control at a speed of roughly 2.7 kilometers per second (~6000 mph), broke apart when it slammed into that atmospheric ‘wall,’ and crashed into the Atlantic Ocean as a cloud of debris.
Having already flown 13 times before its 14th and final mission, it’s safe to say that booster B1051 earned its permanent retirement as an artificial reef. The mission marked the first time a Falcon 9 booster was intentionally discarded since January 2020, when the first Falcon 9 Block 5 booster – B1046 – was destroyed as part of an intentional In-Flight Abort test of SpaceX’s Crew Dragon spacecraft.
Like B1046, B1051 was another fairly new Falcon 9 Block 5 booster. It’s no coincidence that most of the first five or so boosters have been or will be intentionally expended. B1047 was first in August 2019, followed by B1046 five months later, and B1051 in November 2022. B1048 and B1050 both suffered in-flight anomalies that – while they didn’t impact the success of their primary missions – resulted in failed landing attempts. After B1051’s demise, only B1049 remains. Next Spaceflight reports that SpaceX will also intentionally expend that booster after its 11th launch, which will send the Eutelsat 10B communications satellite to a different geostationary transfer orbit as early as this month..
While SpaceX likely charged its customers a healthy fee to expend B1049 and B1051, the company is likely not complaining about an opportunity to refine its fleet of Falcon boosters. Though no new variant has been officially introduced, SpaceX has learned more about the design over the years, and newer Falcon Block 5 boosters include improvements that make them easier and cheaper to operate and reuse. It’s also added four new Falcon 9 boosters to the fleet in less than a year, easing the burden created by expending two older but flightworthy boosters weeks apart.
Once B1049 is gone, that fleet will still have one unflown Falcon 9 booster, four unflown Falcon Heavy boosters, ten flown Falcon 9 boosters, and four flown Falcon Heavy side boosters – the latter of which can potentially be converted into Falcon 9 boosters during Falcon Heavy lulls. B1051 was the third Falcon 9 booster to complete 14 launches, meaning that SpaceX has gotten so good at routine reusability that it can safely assume that each new Falcon 9 Falcon Heavy side booster can fulfill the roles of more than a dozen expendable boosters.
Ultimately, B1051’s sacrifice left Falcon 9’s expendable upper stage with enough performance to boost Galaxy 31 and 32 into a supersynchronous orbit with an apogee more than 58,400 kilometers (~36,300 miles) above Earth’s surface – almost 1.5 times its circumference. Just last month, two recoverable Falcon 9 boosters helped launch a pair of smaller 4.5-ton (~10,000 lb) satellites to almost identical orbits (~57,500 km vs. ~58,400 km). Expending Falcon 9’s booster thus allowed SpaceX to launch almost 50% more payload to a similar supersynchronous GTO, demonstrating the substantial toll booster reuse incurs on launches to higher orbits.
Galaxy 31/32 was SpaceX’s 52nd launch this year and hit a target set by CEO Elon Musk in January. Musk later raised his goal to 60 launches, but SpaceX has managed an average of one Falcon launch every six days for nearly 12 months and has a strong shot at completing another eight launches before the end of the year.
The Tesla Semi is entering a new Pilot Program with Paper Transport, LLC (PTI), a Wisconsin-based transportation provider. The company will test the Semi’s Long Range configuration through “dedicated operations within the Chicago market.”
Chicago presents an interesting challenge for the Semi, as it will be a colder-weather climate that will test the Semi’s ability to operate in lower temperatures and in potentially large accumulations of snow. This is something Tesla has been testing with the Semi in Alaska and even in Northern California during the colder months, but Chicago will present a truly tough midwestern winter.
Tesla Semi spotted on journey home after winter performance testing
PTI says it is using the Semi to evaluate its strategy of reducing transportation emissions while maintaining performance, reliability, and cost efficiency. These are major arguments for the Semi being introduced into new fleets.
CEO of PTI Tyler Ellison said:
“PTI has been a leader in sustainable transportation solutions for over 15 years. We take a consultative approach to helping customers identify and implement the right transportation solution for their network. Our partnership with Tesla expands our portfolio alongside renewable natural gas and intermodal, giving customers more ways to reduce Scope 3 emissions without compromising service or economics.”
PTI is far from the first company to adopt the Semi within a fleet, as Tesla entered strategic agreements with PepsiCo. and its subsidiary Frito-Lay for a Pilot Program that extended throughout the California region.
Tesla has let companies like those utilize the Semi to determine whether it would be suitable for their operations. Additionally, Tesla gets valuable information regarding the Semi’s performance, knowing what to improve and what is ideal for companies that will utilize the all-electric truck for regional and nationwide logistics.
PTI plans to utilize the Long Range configuration, which is priced at $290,000 and features a range of approximately 500 miles, a three-motor powertrain, up to 800 kW of drive power, and consumption of just 1.7 kWh per mile.
Tesla Semi pricing revealed after company uncovers trim levels
VP of Maintenance at PTI, Bryan Ellen, added:
“We are excited to partner with Tesla, leveraging their ever-evolving technology. We are bullish in our estimation of the parallels available between our dedicated model and the efficiency of their fully electric Class 8 tractor. We anticipate a growing synergy between our businesses as we work to facilitate this sustainable solution for our customers.”
PTI has logged more than 87 million miles using sources like compressed and renewable gas, but now is looking to take it a step further with fully electric operations.
Tesla revealed on Monday that it is building a new autonomous vehicle at Gigafactory Texas, its plant just outside of the City of Austin. This particular vehicle will be geared toward those who are in need of a wheelchair-accessible car that would require no human driver for operation.
According to a new report from Wired, Tesla’s Senior Policy Advisor, India Herdman, told members of the Washington D.C. City Council on Monday:
“We are in development for a purpose-built, wheelchair-accessible autonomous vehicle. We know that paratransit can be very difficult, and people who are confined to wheelchairs permanently should still be able to move around freely, so that is an active product being built by Tesla in Texas.”
This builds upon what CEO Elon Musk said last year on X, which confirmed the company was working on accessible rides within its Robotaxi platform, which currently is confined to the Model Y.
Absolutely
— Elon Musk (@elonmusk) September 19, 2025
Tesla is also developing the Cybercab, which started employee rides last week. However, this vehicle is not necessarily geared toward wheelchair accessibility.
That leaves a major gap in the autonomous ride-sharing program that Tesla is attempting to build; the company has been pretty clear that it does not want to complicate its manufacturing lines by bringing in a wide array of body styles.
However, it seems necessary to have something larger that could help transport people to appointments when they cannot drive. For wheelchair accessibility, the Robovan, which was unveiled at the “We, Robot” event in October 2024, seems to be the most ideal solution:
Herdman did not indicate whether she was referring to the Robovan or if Tesla is building yet another body style that is geared toward full autonomy but also caters to the handicapped.
Tesla might need to develop something specifically for the handicapped in order to align with the Americans with Disabilities Act, which prevents discrimination against people with disabilities in transportation services. Uber was hit with a lawsuit late last year for “refusing to reasonably modify its policies, practices, or procedures where necessary to avoid discriminating against riders with disabilities.”
Tesla would obviously like to avoid this.
It will be interesting to see what Tesla will do with this project, and whether it will introduce something new to the market or just continue with the Robovan.
Tesla weirdly confirmed that its steering wheel-less and pedal-less Cybercab vehicle is now in the process of giving employees rides, a huge milestone for the vehicle program.
But the entire thing was super strange. On Friday, Tesla released a video stating that there was “Cool news from Giga Texas” and that employees were now taking rides in Cybercabs that have no manual controls. The units seen on public roads are engineering vehicles that have manual controls inside, a necessity as Tesla moved through the testing phase.
However, Tesla removed the video and reposted it shortly after with a more vague title. It seems like the employee rides are still going, but the video was adjusted slightly. The initial upload showed employees doing things like watching movies and adjusting the climate, but these snippets were removed in the second upload.
Cool news from Giga Texas pic.twitter.com/gvbG456Tzw
— Tesla Robotaxi (@robotaxi) July 11, 2026
Both images below were uploaded with the first video, but were removed after Tesla re-uploaded the announcement. These are not available in the second upload
Credit: Tesla
Credit: Tesla
Nevertheless, the announcement from Tesla is that the Cybercab is operating with employees inside who can control the vehicle’s audio, video, climate, and destination settings through their smartphone app.
Tesla has already been testing Cybercab engineering units, but last month, it was able to self-certify for SAE Level 4, which would enable unsupervised self-driving in Texas. The company is moving toward that, and the plans have always been to launch Cybercab rides this year.
The Cybercab is potentially looked at as the next generation of Tesla’s mobility leg. For the past 15 years, the company has been known as somewhat of an automaker, among many other things. However, these passenger vehicles that Tesla has manufactured are now moving into a new realm, as they will eventually drive themselves with no supervision thanks to the Full Self-Driving suite.
The Cybercab is just the next step of that: a true vehicle developed for the sole purpose of ride-hailing. It has no human controls, it has only two seats, and it will get passengers from Point A to Point B with no awkward driver, no need for manual inputs, and with no stress.
Tesla is moving forward with other developments related to the Cybercab project as well. However, the big announcement will come when Tesla finally announces that it is launching Cybercab rides to the general public, something that it plans to launch either late this year or early 2027.
Tesla Semi enters new Pilot Program with interesting challenge
Tesla is building a wheelchair-accessible Robotaxi
