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SpaceX shifts Falcon 9 booster from landing pad to drone ship after anomaly

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SpaceX officially confirmed that it will move the location of a Falcon 9 booster’s post-launch recovery in order to better preserve the site of Crew Dragon’s catastrophic April 20th failure.

Instead of returning the booster to one of SpaceX’s two Cape Canaveral Landing Zones (LZs), SpaceX has applied for an FCC permit to land the rocket less than 20 miles (~30 km) off the coast of Florida on the drone ship Of Course I Still Love You (OCISLY). The culprit for the last-second change of plans is a catastrophic failure of Crew Dragon that spread debris throughout SpaceX’s Landing Zone facilities, debris that will now be critical for the process of anomaly resolution. Landing a Falcon 9 booster at LZ-1 or 2 would invariably spread Crew Dragon’s debris and complicate the failure investigation even further.

Much like a tornado passing through a crime scene would likely hamper the value of that crime scene and any related investigations, a Falcon 9 booster landing at the scene of a fresh accident investigation would be an extremely unwelcome complication. Even with just one Merlin 1D engine firing during a Falcon 9’s landing burn, the engine exhaust departs the nozzle traveling approximately 2.7 km/s (1.7 mi/s) and could easily send Crew Dragon remnants hundreds or even thousands of feet away and incinerate smaller debris. Given that Crew Dragon’s explosion appears to have been highly energetic, many, many pieces will already be spread many hundreds – and perhaps thousands – of feet around the incident.

Crew Dragon is an extremely complex spacecraft. Even the tiniest of fragments could potentially be critical to the successful completion of the explosion investigation, especially if the fault began somewhere in capsule C201’s many hundreds of feet of plumbing. The pipes, valves, and pumps that make up Crew Dragon’s propellant management system have many hundreds (if not thousands) of small parts that must work without issue to safely pressurize and handle the spacecraft’s hypergolic propellant.

Shown here are detailed views of SpaceX’s DM-2 Crew Dragon capsule and its complex plumbing. (Pauline Acalin – August 2018)

Cargo Dragon set for launch

Despite Crew Dragon’s serious failure and the need to change Falcon 9’s booster recovery plans at the last moment, SpaceX still appears to be working to maintain the planned launch date. The instantaneous window is set for 4:22 am ET (08:22 UTC), April 30th, delayed five days from the original April 25th target. Based on an update provided by NASA last week, those delays are the result of International Space Station (ISS) scheduling and additional time needed for payload preparations. Orbital-ATK’s (now “Northrop Grumman Innovation Systems” or NGIS) uncrewed Cygnus spacecraft successfully berthed with the ISS on April 19th, followed by the station’s astronauts unloading the three metric tons of cargo it contained over the next several days.

https://twitter.com/_TheSeaning/status/1120748124585197569

Once Cygnus operations have been completed, the ISS astronauts will be able to start preparing for Cargo Dragon’s CRS-17 resupply mission, likely carrying another three or four metric tons of pressurized cargo. Although the logistics of unloading, unpacking, and stowing the contents of hundreds of packages of consumables, hardware, tools, science experiments, and more is not exactly thrilling, the reality is that the task takes a surprising amount of time and care. Of the maximum six astronauts aboard the ISS at any given moment, only a few of them are able to focus exclusively on the cargo logistics at the same time as time-sensitive science experiments must be immediately set up to avoid ruining the data produced. Furthermore, although the ISS is truly massive, there are only a handful of berthing and docking ports and the actual habitable volume can be cramped, as are the ports between the station and visiting spacecraft.

An unknown Falcon 9 booster – perhaps B1056 – will perform a routine static fire test at SpaceX Launch Complex 40 (LC-40) five or so days before launch, likely within the next 48 hours. Soon after, Falcon 9 will be mated with CRS-17’s flight-proven Cargo Dragon capsule and expendable trunk before rolling back out to LC-40. If the FCC works fast and grants SpaceX’s updated booster recovery license in the next few days, CRS-17 should remain on track for an April 30th launch.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla VP explains latest updates in trade secret theft case

Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

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tesla 4680
Credit: Tesla Inc.

Tesla Vice President Bonne Eggleston explained the latest updates in a trade secret theft case the company has against a former manufacturing equipment supplier, Matthews International.

Back in 2024, Tesla had filed a lawsuit against Matthews International, alleging that the firm stole trade secrets about battery manufacturing and shared those details with some of Tesla’s competitors.

Early last year, a U.S. District Court Judge denied Tesla’s request to block Matthews International from selling its dry battery electrode (DBE) technology across the world. The judge, Edward Davila, said that the patent for the tech was due to Matthews’ “extensive research and development.”

Tesla is suing a former supplier for trade secret theft

The two companies’ relationship began back in 2019, as Tesla hired Matthews to help build the equipment for its 4680 battery cell. Tesla shared confidential software, designs, and know-how under strict secrecy rules.

Fast forward a few years, and Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

Now, the latest twist, as this month, a Judge issued a permanent injunction—a court order banning Matthews from using certain stolen Tesla parts or designs in their machines. Matthews is also officially “liable” for damages. The exact amount would still to be calculated later.

Bonne Eggleston, a VP for Tesla, said on X today that Matthews is a supplier who “exploited customer IP through theft or deception,” and has no place in Tesla’s ecosystem:

Tesla calls this a big win and warns other companies: “Buyer beware—don’t buy from thieves.”

Matthews hit back with a press release claiming victory. They say an arbitrator ruled they can keep selling their own DBE equipment to anyone and rejected Tesla’s request for a total sales ban. They call Tesla’s claims “nonsense” and insist their 20-year-old tech is independent. Both sides are spinning the same narrow ruling: Matthews can sell their version, but they’re blocked from using Tesla’s specific secrets.

What are Tesla’s Current Legal Options

The case isn’t over—it’s moving to the damages phase. Tesla can:

  • Push forward in court or arbitration to calculate and collect huge financial penalties (potentially $1 billion+ if willful theft is proven).
  • Enforce the permanent injunction with contempt charges, fines, or even jail time if Matthews violates it.
  • Challenge Matthews’ new patents that allegedly copy Tesla’s work, asking courts to invalidate them or add Tesla as co-inventor.
  • Seek extra damages, lawyer fees, and possibly punitive awards under the federal Defend Trade Secrets Act and California law.

Tesla could also refer evidence to federal prosecutors for possible criminal trade-secret charges (rare but serious). Settlement is always possible, but Tesla’s fiery public response suggests they want full accountability.

This isn’t just corporate drama. It shows why trade secrets matter even when Tesla open-sources some patents, confidential know-how shared in trust must stay protected. For the EV industry, it’s a reminder: steal from your biggest customer, and you risk losing everything.

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Tesla Cybercab includes this small but significant feature

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

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Credit: Tesla

Tesla Cybercab manufacturing is strikingly close, as the company is still aiming for an April start date. But small and significant features are still being identified for the first time as production units appear all over the country for testing and for regulatory events, like one yesterday in Washington, D.C.

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

This was for everyone, including the disabled, who are widely reliant on ride-sharing platforms, family members, and medical shuttles for transportation of any kind. Cybercab aims to change that, and Tesla evidently put a focus on those riders while developing the vehicle, evident in a small but significant feature revealed during its appearance in the Nation’s Capital.

Tesla Cybercab display highlights interior wizardry in the small two-seater

Tesla has implemented Braille within the Cybercab to make it easier for blind passengers to utilize the vehicle. On both the ‘Stop/Hazard Lights’ button and the Door Releases, Tesla has placed Braille so that blind passengers can navigate their way through the vehicle:

This is a great addition to the Cybercab, especially as Full Self-Driving has been partially pointed at as a solution for those with disabilities that would keep them from driving themselves from place to place.

It truly is a great addition and just another way that Tesla is showing they are making this massive product inclusive for everyone out there, including those who have not been able to drive due to not having vision.

The Cybercab is set to enter mass production sometime in April, and it will be responsible for launching Tesla’s massive plans for an autonomous ride-sharing program.

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Elon Musk

Tesla and xAI team up on massive new project

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

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Credit: Grok

Elon Musk teased a massive new project, to be developed jointly by Tesla and xAI, called “Digital Optimus” or “Macrohard,” the first development under Tesla’s investment agreement with xAI.

Musk announced on X that Digital Optimus will “be capable of emulating the function of entire companies.”

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

Essentially, it will be an AI version of a desk worker in many capacities, including accounting, HR tasks, and others.

Musk said:

“Grok is the master conductor/navigator with deep understanding of the world to direct digital Optimus, which is processing and actioning the past 5 secs of real-time computer screen video and keyboard/mouse actions. Grok is like a much more advanced and sophisticated version of turn-by-turn navigation software. You can think of it as Digital Optimus AI being System 1 (instinctive part of the mind) and Grok being System 2. (thinking part of the mind).”

Its key applications would be used for enterprise automation, simulating entire companies, high-volume repetitive tasks, and potentially, future hybrid use with the Optimus robot, which would handle physical tasks, while Digital Optimus would handle the clerical work.

Tesla announces massive investment into xAI

The creation of a digital AI suite like Digital Optimus would help companies save time and money, as well as become more efficient in their operations through massive scalability. However, there will undoubtedly be concerns from people who are skeptical of a fully-integrated AI workhorse like this one.

From an energy consumption perspective and just a general concern for the human workforce, these types of AI projects are polarizing in nature.

However, Digital Optimus would be a great digital counterpart to Tesla’s physical Optimus robot, as it would be a hyper-efficient addition to any company that is looking for more production for less cost.

Musk maintains that there is no other company on Earth that will be able to do this.

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