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SpaceX Falcon 9 booster nails record fourth launch and landing during Starlink-1
For the first time ever, SpaceX has successfully launched and landed the same Falcon 9 booster on four separate orbital-class missions, pushing the rocket’s Block 5 upgrade one step closer to realizing its ambitious design goals.
After an unprecedented lull of more than three months between launches, SpaceX has successfully returned to flight with its internal Starlink-1 mission, simultaneously crossing off multiple rocket reusability milestones. In terms of value added, Falcon 9 booster B1048’s reflight was the most important non-satellite achievement of the mission.
Impressively, B1048 has now successfully launched and landed on four separate occasions, a first for all Falcon 9 or Heavy boosters. Some nine minutes after lifting off from Cape Canaveral, Florida’s LC-40 launch pad, B1048 came to a gentle, near-bullseye halt aboard drone ship Of Course I Still Love You (OCISLY), stationed some 630 km (340 mi) northeast of the Florida coast.
With the successful completion of Starlink-1, B1048 alone has now collectively supported the launch of more than 35 metric tons (77,000 lb) into Earth orbit, as well as the first attempted (but sadly unsuccessful) commercial Moon landing attempt as part of its third launch in February 2019. This particular tidbit is noteworthy because it likely makes B1048 the first Falcon 9 booster to help orbit more than twice the payload mass it would otherwise be capable of launching in a single mission, an impressive reminder of the game-changing success of SpaceX’s reusable rocketry development.
Even then, B1049 is likely close on B1048’s heels – if not already ahead of the booster – in terms of the mass of satellites it has singlehandedly helped to place in orbit.
Aside from Falcon 9 B1048’s historic fourth launch and landing, Starlink-1 also marked the first time SpaceX has launched a flight-proven payload fairing, a huge step towards ensuring that nearly all future Falcon launches are up to 80% flight-proven and 80% reusable. Starlink-1’s payload fairing previously flew on Falcon Heavy Block 5’s Arabsat 6A launch debut back in April 2019, essentially a worst-case scenario for fairing reuse.
That successful reuse in spite of the fairing’s exceptionally extreme launch and recovery conditions suggests that almost any fairing recovered in the future will capable of at least one reuse, be it on internal Starlink missions if not customer launches. CEO Elon Musk has previously indicated that Falcon 9 (and Heavy) fairings represent approximately 10% of the cost of Falcon 9 launches, meaning that each set of halves has a price tag of roughly $6 million. Additionally, it’s believed that Falcon fairing production has some of the longest lead-time aspects of any aspect of SpaceX rocket manufacturing, to the point that fairings could easily become a bottleneck for launch cadence without expensive production facility upgrades.
Instead, SpaceX may have chosen to spend a similar amount of time and money making Falcon fairings routinely recoverable and reusable. That program crossed a turning point in June and August 2019, when fairing recovery ship GO Ms. Tree (formerly Mr. Steven) successfully caught two fairing halves in a row, unequivocally proving that the challenging catches are repeatable. Three months later, November 11th’s Starlink-1 launch has also proven that fairings can be reused even without a successful catch, meaning that it will likely be far easier and far more viable to reuse fairings that have been saved from ocean baths.
Unfortunately, SpaceX had to call off an attempted dual recovery of both fairing halves and GO Ms. Chief’s first operational catch attempt due to high seas in the recovery area. Prior to her remaining, similar sea conditions destroyed and broke off two of Mr. Steven’s arms while traveling to the recovery area, and SpaceX has clearly learned from that experience.
SpaceX’s Starlink-1 launch webcast can be watched in full at the link below.
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Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
Tesla Giga Texas to feature massive Optimus V4 production line
