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SpaceX Falcon 9 booster returns to port on a drone ship for the first time in six months
On November 15th, Falcon 9 booster B1048 returned to port aboard a SpaceX drone ship, the first such return in almost half a year. With that arrival, SpaceX also completed a critical Falcon 9 Block 5 reusability milestone, paving the way for B1048 to continue setting records.
On November 11th, Falcon 9 B1048 made history when it lifted off with 60 Starlink v1.0 satellites, becoming the first rocket booster to launch four separate orbital-class missions. Approximately eight and a half minutes later, B1048 also become the first orbital-class rocket booster to land after its fourth successful launch, setting the vehicle up to be SpaceX’s path leader for future nth-reuse milestones, starting with the first 5th flight in the near future.
Starlink v1.0’s November 11th launch effectively marked the start of SpaceX’s operational satellite constellation deployment, every mission of which will be an opportunity for the company to test new reusability firsts and reduce the risk before certain flight-proven hardware is offered to commercial customers. Company executives have recently indicated that SpaceX hopes to launch as many as 24 Starlink missions – each carrying ~60 satellites – in 2020, giving SpaceX a huge number of opportunities to push the envelope of booster and fairing reusability.
On the ~650 km (340 mi) trip back to Port Canaveral from drone ship Of Course I Still Love You’s (OCISLY) Atlantic Ocean recovery position, the ship – towed by tug Hawk – was forced to briefly divert northwest to escape high seas, but Falcon 9 B1048 was secured by the drone ship’s Octagrabber robot, preventing it from suffering a fate similar to Falcon Heavy booster B1055. By all appearances, the thrice-reused Falcon 9 booster survived the weather and swells unscathed, even as OCISLY itself was visibly banged around, damaging a generator and antenna.
After OCISLY and B1048 arrived in Port Canaveral on the 15th, SpaceX recovery technicians quickly craned the booster off of the drone ship, placing it on the company’s dockside rocket-processing stand. It appears that SpaceX intends to retract B1048’s four carbon fiber landing legs, potentially in a bid to rapidly turn the booster around for a second Starlink v1.0 mission before the end of 2019.
B1048.4’s in-port recovery operations also marked the first time SpaceX has used Port Canaveral’s brand new mobile crane, delivered to the port in January 2019.
While B1048 has become the first Falcon 9 booster to launch four orbital-class missions, SpaceX has another two thrice-flown flightworthy boosters (B1046 and B1049), the former of which is preparing for its own fourth launch as early as December 2019. B1046 is assigned to Crew Dragon’s In-Flight Abort test, a mission that will almost certainly destroy the booster and its inert upper stage when Crew Dragon attempts to escape the rocket while traveling at supersonic speeds. B1049 could support another Starlink mission or the commercial debut of a thrice-flown SpaceX booster and is likely already set for flight after it completed its third launch nearly six months ago.
Coincidentally, B1048’s Nov. 15 port return was SpaceX’s first drone ship recovery since B1049’s third launch and landing, which saw that booster arrive in port in late May 2019. That nearly six-month gap is one of the longest SpaceX has gone without an ocean recovery since Falcon 9’s first successful drone ship landing in April 2016. With any luck, Starlink will ensure that a similar lull is just shy of impossible until Starship takes over and Falcon 9/Heavy is fully retired, likely a solid half a decade away.
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Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
Tesla is expanding its Robotaxi service hours by pushing the time back by one hour, keeping the ride-hailing service operational until 11 p.m., one hour later than previously.
CEO Elon Musk confirmed the change and offered a specific reason the expansion has been gradual: the system still needs to reliably avoid small pets that are difficult to see after dark, as they commonly blend into the color of the road, especially when they’re grey.
The latest adjustment restores only a fraction of the operating window the service once held. When paid Robotaxi rides began in Austin on June 22, 2025, vehicles ran from 6 a.m. to midnight.
In September 2025, Tesla lengthened the day to a 2 a.m. close, producing a 20-hour window that stayed in place for most of the following year. By early August of this year, the cutoff had already been pulled back; an August 26 update formalized hours of 6 a.m. to 10 p.m. across Austin and several other markets.
The October move to 11 p.m. therefore leaves the Austin day one hour shorter than the original launch schedule and three hours shorter than the 2025 peak.
Musk addressed the constraint directly after the announcement. “The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night,” he wrote. “Literally trying to avoid grey kittens on grey tarmac in the dark.”
Robotaxi operating hours moved from 10pm to 11pm.
The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night. Literally trying to avoid grey kittens on grey tarmac in the dark.
— Elon Musk (@elonmusk) October 3, 2026
The example points to a low-contrast perception problem in which a small animal can blend into the road surface under limited lighting.
Tesla’s vehicles rely on cameras and neural-network processing rather than lidar; Musk has previously argued that advanced vision software can extract useful information even in low light by analyzing photon counts, but the pet-detection case remains the stated limiter in later hours.
The modest schedule change arrives alongside faster growth in the purpose-built Cybercab fleet. Texas registration data tracked by observers showed the Austin Cybercab count rising sharply in recent weeks, reaching 169 vehicles after more than 100 were added in a short span.
Tesla has indicated that a broader shift toward 24-hour operation is tied to the upcoming FSD v15 software release expected this month on Robotaxi vehicles. Until that capability is validated for the edge cases Musk described, the company continues to add service time incrementally rather than jumping straight to overnight coverage.
The one-hour extension gives Austin riders a later option for evening trips while the underlying detection work continues.
Elon Musk teases TSMC as potential Terafab partner
Tesla reveals early Robotaxi charging strategy, showing scrappy DNA
