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SpaceX Falcon 9 booster returns to port on a drone ship for the first time in six months

Falcon 9 B1048 became the first Falcon 9 booster to successfully launch and land four times on November 11th and returned to Port Canaveral on November 15th. (Richard Angle)

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On November 15th, Falcon 9 booster B1048 returned to port aboard a SpaceX drone ship, the first such return in almost half a year. With that arrival, SpaceX also completed a critical Falcon 9 Block 5 reusability milestone, paving the way for B1048 to continue setting records.

On November 11th, Falcon 9 B1048 made history when it lifted off with 60 Starlink v1.0 satellites, becoming the first rocket booster to launch four separate orbital-class missions. Approximately eight and a half minutes later, B1048 also become the first orbital-class rocket booster to land after its fourth successful launch, setting the vehicle up to be SpaceX’s path leader for future nth-reuse milestones, starting with the first 5th flight in the near future.

Starlink v1.0’s November 11th launch effectively marked the start of SpaceX’s operational satellite constellation deployment, every mission of which will be an opportunity for the company to test new reusability firsts and reduce the risk before certain flight-proven hardware is offered to commercial customers. Company executives have recently indicated that SpaceX hopes to launch as many as 24 Starlink missions – each carrying ~60 satellites – in 2020, giving SpaceX a huge number of opportunities to push the envelope of booster and fairing reusability.

On the ~650 km (340 mi) trip back to Port Canaveral from drone ship Of Course I Still Love You’s (OCISLY) Atlantic Ocean recovery position, the ship – towed by tug Hawk – was forced to briefly divert northwest to escape high seas, but Falcon 9 B1048 was secured by the drone ship’s Octagrabber robot, preventing it from suffering a fate similar to Falcon Heavy booster B1055. By all appearances, the thrice-reused Falcon 9 booster survived the weather and swells unscathed, even as OCISLY itself was visibly banged around, damaging a generator and antenna.

After OCISLY and B1048 arrived in Port Canaveral on the 15th, SpaceX recovery technicians quickly craned the booster off of the drone ship, placing it on the company’s dockside rocket-processing stand. It appears that SpaceX intends to retract B1048’s four carbon fiber landing legs, potentially in a bid to rapidly turn the booster around for a second Starlink v1.0 mission before the end of 2019.

B1048.4’s in-port recovery operations also marked the first time SpaceX has used Port Canaveral’s brand new mobile crane, delivered to the port in January 2019.

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Falcon 9 B1048 prepares to be lifted off of drone ship OCISLY as technicians install a jig used for lifting the booster and retracting its legs(and leg retraction) jig. (Richard Angle)
For the first time ever, those lifting (and leg operations) will utilize Port Canaveral’s new mobile crane. (Richard Angle)

While B1048 has become the first Falcon 9 booster to launch four orbital-class missions, SpaceX has another two thrice-flown flightworthy boosters (B1046 and B1049), the former of which is preparing for its own fourth launch as early as December 2019. B1046 is assigned to Crew Dragon’s In-Flight Abort test, a mission that will almost certainly destroy the booster and its inert upper stage when Crew Dragon attempts to escape the rocket while traveling at supersonic speeds. B1049 could support another Starlink mission or the commercial debut of a thrice-flown SpaceX booster and is likely already set for flight after it completed its third launch nearly six months ago.

Coincidentally, B1048’s Nov. 15 port return was SpaceX’s first drone ship recovery since B1049’s third launch and landing, which saw that booster arrive in port in late May 2019. That nearly six-month gap is one of the longest SpaceX has gone without an ocean recovery since Falcon 9’s first successful drone ship landing in April 2016. With any luck, Starlink will ensure that a similar lull is just shy of impossible until Starship takes over and Falcon 9/Heavy is fully retired, likely a solid half a decade away.

Falcon 9 B1048.4 returned to Port Canaveral aboard drone ship OCISLY on November 15th. (Richard Angle)

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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Tesla Semi lands the biggest electric truck deal in U.S. history

Tesla leads a record 2,500 truck order, but not every truck will be a Semi.

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Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.

According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.

Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.

The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.

Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.

The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.

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Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

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Credit: Grok

Tesla has expanded Grok from an in-car chatbot into a hands-free work assistant. On September 22, Tesla officially launched Grok Bot capability, confirming that drivers can now manage email, calendars, files, chats, and tasks by voice and then hand more ambitious errands to the AI-fueled productivity cheat code.

Grok itself is built by xAI. The new car features split into two layers: Connectors link Grok to outside accounts. Grok Bot, currently limited to SuperGrok Heavy subscribers, can complete multi-step tasks such as placing a usual coffee order, booking a reservation, or scheduling an appointment. It truly puts the driver in a nearly complete hands-free driving and productivity setting, with ironically the only task truly requiring your hands being to touch the “Start Self-Driving” button.

We were granted access to Grok Bot’s Tesla integration a few weeks back, and we’ve been able to do a handful of things with it. On a handful of occasions, we’ve used it to order food and have it ready for pickup slightly later into the evening; we’ve managed to pick up groceries after a day of errands with Grok Bot, and outside of the car, it’s helped with budgeting and even my fantasy football draft.

Tesla shows another way to utilize it: in their demo, a driver says “Hey Grok,” asks the assistant to check an inbox, and hears that a message concerns a weekend reservation. Grok then scans the calendar, reports no conflicts, and confirms the Tahoe trip is clear. It can also add check-in details to a road-trip itinerary. The point is not novelty chat. It is keeping eyes on the road, or on Full Self-Driving, while the car handles the paperwork of a trip:

This Grok rollout is not a gadget add-on as much as it is Tesla’s thesis in software form: the car should stop being a machine you operate and start being a room you occupy.

Connectors and Grok Bot treat the cabin as an office that happens to move, and that has truly been Tesla’s intention for years now. The car has slowly become an extension of a home more than a vehicle. Inbox, calendar, groceries, takeout, and reservations become voice work, not dashboard chores that you need to do before you get in your car.

Responsibility shifts from the driver to the stack, and as many Tesla owners rely on FSD for travel, Grok Bot now handles the monotony of dinner reservations or appointments.

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