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SpaceX Falcon 9 rocket rolls to launch pad earlier than usual for next Starlink mission

Pictured here in January 2020, Falcon 9 booster B1051 is scheduled to attempt its fourth launch no earlier than April 23rd. (Richard Angle)

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A SpaceX Falcon 9 rocket has rolled to the launch pad a full week before the company’s next 60-satellite Starlink launch is scheduled, much earlier than usual compared to all recent Starlink missions.

Thrice-flown Falcon 9 booster B1051 will be supporting the internal SpaceX launch, serving as a partial return-to-flight mission after a Falcon 9 rocket suffered its first in-flight engine failure since 2012 less than a month ago. Recently discussed on Teslarati, prime customer NASA – perhaps just a month away from its first astronaut launch on a SpaceX Crew Dragon and Falcon 9 – has to outwardly worry about the impact of Falcon 9’s March 18th engine failure. Most recently, administrator Jim Bridenstine signaled that SpaceX had already effectively determined the failure mode enough for him to state that it’s “not going to impact our commercial crew launch.”

Likely implying that the engine failure was closely related to the fact that Falcon 9 booster B1048 was on its fifth launch, a first for SpaceX, a successful Starlink launch next week would likely alleviate most remaining customer concerns. Delayed a week from April 16th to 23rd, the rocket’s move to the launch pad indicates that SpaceX may be exerting significantly more caution on this particular Starlink launch, a sign that the company is unsurprisingly prioritizing a fully-successful mission over speed.

Like the late Falcon 9 booster B1048, pictured here in March 2020, B1051 is scheduled to perform a static fire test at Pad 39A within the next few days. (Richard Angle)

Excluding delays, recent SpaceX Starlink launches have seen their Falcon 9 rockets roll out to the launch pad and perform their preflight static fire tests just a few days (or less) before liftoff. To achieve that, SpaceX – for the first time since September 2016 – has begun installing payloads (its own Starlink satellites) on top of Falcon 9 before their static fires. Known as Starlink V1 L6 or Starlink-6 for short, that also remains true for this particular mission – SpaceX’s 6th Starlink launch since November 2019 and 7th launch overall.

Easily visible in Spaceflight Now’s live views of Falcon 9’s roll to the launch pad, the rocket already has a payload fairing – presumably full of 60 Starlink satellites – installed atop its second stage. The fact that SpaceX has rolled the fully-integrated Starlink-6 rocket to the launch pad a full week before its planned liftoff is thus at least a little curious.

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SpaceX has already launched four Starlink missions in 2020, averaging roughly one launch every three weeks if Starlink-6 is completed next week. (SpaceX)

The presence of a payload fairing effectively rules out an issue with Starlink satellites as the cause of the delay, while it also makes it much less likely – but not impossible – that any bugs were found in Falcon 9’s first or second stages. Were any such issues discovered, it’s hard to imagine that SpaceX would have chosen to roll the fully-integrated rocket to the launch pad, as any hardware issues would almost certainly require a return to the hangar and some level of disassembly.

As such, the reason for the rocket’s relatively early move to the launch pad is a bit of a mystery. Most likely, as briefly noted, SpaceX is simply taking a more cautious approach to this launch as a result of challenges faced in February and March. The use of Pad 39A – normally dedicated to Falcon Heavy and Crew Dragon launches – also raises the stakes a bit, as a vehicle failure on or around the launch pad would inherently result in major delays to NASA’s critical Commercial Crew Program astronaut launches.

Falcon 9 B1051’s fourth launch carries unique importance due to a recent in-flight engine failure. (SpaceX)

Either way, SpaceX’s Starlink-6 mission is set to be uniquely high-profile. According to launch photographer Ben Cooper, Falcon 9 is scheduled to launch no earlier than 3:16 pm EDT (19:16 UTC) on Thursday, April 23rd. Stay tuned for updates as the rocket approaches its static fire test.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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