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SpaceX’s April 7th Falcon Heavy launch a step toward new commercial markets

Falcon Heavy Flight 2 is likely approaching a similar stage of integration, now as few as 10 days away from rolling out to Pad 39A. (SpaceX)

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A bit less than 14 months after SpaceX’s Falcon Heavy took to the sky for the first time, the company’s super-heavy-lift rocket – the only such vehicle in the world that is currently operational – has garnered a pending date for its second launch attempt and commercial debut.

While there is some inherent uncertainty surrounding the (once again) fairly new rocket, SpaceX has now officially filed a plan with the Cape Canaveral range authorities that would see Falcon Heavy nominally conduct a critical static fire test as soon as March 31st, followed one week later by a launch target of no earlier than (NET) 6:36 pm EDT (22:36 UTC), April 7th. Set to place the ~6000 kg (13,200 lb) Arabsat 6A communications satellite in a high-energy geostationary orbit, a successful mission that ultimately proves Falcon Heavy’s commercial utility could also raise global launch market interest in the rocket, including potential anchor customers like NASA.

Falcon Heavy enters a different era

While it could be fairly argued that SpaceX has already near-flawlessly demonstrated Falcon Heavy’s performance and basic existence with the rocket’s February 2018 launch debut, that debut is really only half the story when it comes to breaking into commercial markets as a serious contender. Above all else, the fact remains that Falcon Heavy is often seen as infamous for what is perceived as a torturous, delay-ridden period of development, a common partial misunderstanding that has not exactly been combated by the now 14+ months separating the rocket’s first and second launch attempts. In the industries that have the most potential interest in Falcon Heavy, on-time launches are a central selling point of launch vehicles, with affordability effectively being a luxury behind timeliness and overall reliability.

Despite the success of Falcon Heavy’s debut, what SpaceX has not yet demonstrated is the ability to reliably and accurately insert a large customer payload into a specific orbit, for a specific (i.e. contracted) price. Adding another partial hurdle to the path before Falcon Heavy, the rocket’s first launch featured a hardware setup that could be described as a one-off, owing to the fact that Flight 1 utilized a mishmash of flight-proven Block 2 boosters and one unique Block 3-derived center core. By the time that the rocket was ready for its first launch, SpaceX was just three months away from debuting Falcon 9’s Block 5 variation, framed as the family’s ‘final’ version. Featuring an extensive range of major changes to Falcon structures, Merlin engines, avionics, reusability, and manufacturing processes, this ultimately meant that the next Falcon Heavy to fly would be a significantly different rocket compared to its sole predecessor.

Falcon Heavy in its Block 2-4 (top) and Block 5 (bottom) configurations, according to official SpaceX renders. The most significant Block 5 changes are not necessarily visible from this perspective. (SpaceX)

While we actually know very little about what the task of re-certifying Falcon Heavy’s Block 5 upgrade for flight entailed, the minimum of 14 months separating flights 1 and 2 offers at least a partial idea of just how extensive the required rework was. With a long-delayed customer’s extremely expensive (likely $150-300M+) satellite on the line, there is a surplus of pressure on SpaceX to both complete this launch flawlessly and do so as soon as possible.

If all goes well with the imminent launch of Arabsat 6A and the USAF’s STP-2 mission shortly thereafter, SpaceX will have done a great deal to assuage many industry doubts about Falcon Heavy, particularly its practical launch availability and the company’s ability to ensure that its launches are at least roughly on-time. As of today, SpaceX has won five firm launch contracts for Falcon Heavy – three in the last year alone – and has the potential to acquire several additional contracts in the coming years, ranging from additional national security satellites from the NRO and USAF to flagship NASA science missions like the Jupiter-bound Europa Clipper. Aside from Blue Origin’s New Glenn (launch debut NET 2021), ULA’s Vulcan (also NET 2021), and ULA’s Delta IV Heavy (likely far too expensive), SpaceX’s Falcon Heavy is also the frontrunner for commercial contracts to launch segments of a proposed lunar space station, with launches potentially beginning as early as the early 2020s.

Further still, NASA administrator Jim Bridenstine announced earlier this month that the space agency was actively considering a stand-in fix for torrent of delays impacting its SLS rocket. The proposed mission would see a duo of commercial rockets – likely one Delta IV Heavy and one Falcon Heavy – separately launch NASA’s uncrewed Orion spacecraft and a fueled upper stage that would dock and proceed to accomplish the goals of the EM-1 mission, originally meant to launch on SLS. Aside from the prospect of another launch contract for Falcon Heavy, if NASA actually chooses to follow through with Bridenstine’s plan (unlikely but not impossible), Falcon Heavy could find itself another steady stream of potential launch contracts in the form of commercial replacements for planned SLS missions.

Either way, the long term prospects of Falcon Heavy rocket could potentially be both lucrative for SpaceX and immensely beneficial for satellite industries and national space agencies alike. If SpaceX can demonstrate that it has inherited Falcon 9’s now thoroughly impressive reliability and moderate to great schedule assurance, the market for Falcon Heavy could end up supporting a major fraction of SpaceX’s sizable launch business.

Falcon Heavy’s two side boosters landed side-by-side after a successful launch debut. (SpaceX)

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Elon Musk’s surprise addition to the X Takeover lineup has fans talking

Elon Musk will join Saturday’s X Takeover at Giga Texas for a live virtual interview.

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Credit: Tesla Owners Silicon Valley
Credit: Tesla Owners Silicon Valley

Elon Musk will join X Takeover at Giga Texas on Saturday for a live virtual interview, according to Sawyer Merritt, who shared the news late Thursday. Musk will not be on stage in Austin. The conversation is set to stream for free on the @teslaownersSV account on X.

Organizers had kept expectations in check. In a September update, Tesla Owners Silicon Valley said Musk had appeared at the event twice before but was not promising a third appearance, even as fans hoped he would walk the Giga Texas grounds in person. A virtual spot matches 2024, when Musk gave a surprise interview of about an hour to the crowd in San Luis Obispo, as Teslarati reported at the time.

This year’s edition is a first in several ways. It is the first X Takeover held outside California and the first at a Tesla facility, with tickets selling out in eight days. Tesla provides the venue, but the event is produced independently by Tesla Owners Silicon Valley. The main event runs from 10 a.m. to 6 p.m. CT, followed by a drone and light show at 9 p.m. Maye Musk is the keynote speaker, Franz von Holzhausen is set for a virtual keynote, and Nicki Minaj is the special guest. Joe Tegtmeyer, whose drone footage Teslarati used to track the Optimus factory steel frame at Giga Texas, is also on the speaker list.

Musk’s interview topics have not been revealed, but the backdrop is busy. Tesla doubled its Cybercab fleet in Austin in late September, and last week Musk explained why Robotaxi hours only moved from 10 p.m. to 11 p.m.. Merritt also reported Thursday that Texas DMV records now show 319 registered Cybercabs, up from 169. NHTSA’s deadline for Tesla’s sworn answers on Cybercab certification is October 30, and Tesla reports third quarter earnings on October 21.

Fans who cannot make it to Austin can watch the livestream on X. Musk tends to say more in unscripted settings than he does in prepared remarks, which is the reason this one is worth having open on Saturday.

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SpaceX brings four astronauts home after 8 months in space, and the return was flawless

SpaceX Crew Dragon Freedom returned four Crew-12 astronauts home after 237 days aboard the station.

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SpaceX's Crew Dragon Freedom sits aboard the recovery ship Shannon after splashing down off the coast of Los Angeles with the Crew-12 astronauts on October 8, 2026. (Credit: SpaceX)
SpaceX's Crew Dragon Freedom sits aboard the recovery ship Shannon after splashing down off the coast of Los Angeles with the Crew-12 astronauts on October 8, 2026. (Credit: SpaceX)

Four Crew-12 members are back on Earth after 237 days at the International Space Station. SpaceX’s Crew Dragon Freedom splashed down in the Pacific Ocean about 50 miles west of Los Angeles at 11:34 a.m. ET on Thursday.

NASA astronauts Jessica Meir and Jack Hathaway, ESA astronaut Sophie Adenot, and Roscosmos cosmonaut Andrey Fedyaev landed one day after undocking from the station’s Harmony module at 8:05 a.m. ET on Wednesday. NASA confirmed the splashdown minutes later. SpaceX had flagged the 27.5 hour trip home on X while Dragon was still firing its departure burns away from the station.

The descent ran on schedule when Freedom started a nine minute deorbit burn at 10:46 a.m. ET, then hit the thicker atmosphere about 36 minutes later at nearly five miles per second. Chutes deployed at around 18,000 feet, and four main parachutes brought the capsule down to roughly 15 mph at splashdown.

SpaceX fast boats secured Dragon before the recovery ship Shannon hoisted it onto the deck with the crew still inside. Flight surgeons on board ran initial medical checks. All four crew members will be flown ashore by helicopter and then head to NASA’s Johnson Space Center in Houston for rehabilitation.

Crew-12 launched on February 13 from Space Launch Complex 40 at Cape Canaveral, a flight that also marked the first Falcon 9 booster landing at SpaceX’s new LZ-40 pad. Over the mission, the crew completed 3,792 orbits, covered nearly 101 million miles, and carried out four spacewalks to maintain and upgrade the station.

Meir now has 440 cumulative days in space, which places her in NASA’s top 10. This was the first spaceflight for Hathaway and for Adenot, a French Air Force colonel and former helicopter pilot. Fedyaev, who spent 186 days in orbit on Crew-6 in 2023, has now flown two long duration Dragon missions.

The return closes out a busy stretch of Dragon traffic. Crew-13 arrived on October 1 aboard Crew Dragon Grace, which docked just 7 hours and 55 minutes after liftoff, the fastest launch to docking of any U.S. spacecraft in ISS history. Commander Jessica Watkins, pilot Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and cosmonaut Sergey Teteryatnikov remain aboard alongside the three person Soyuz MS-29 crew.

With Crew-12 gone, the port is clear for CRS-35, a cargo Dragon carrying the final pair of ISS Roll-Out Solar Arrays. NASA is holding a post-splashdown teleconference at 1:15 p.m. ET covering both the crew’s return and the upcoming cargo launch.

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Elon Musk shuts down talk of TSMC taking over Terafab

Musk says Tesla and SpaceX will build and run Terafab, with TSMC limited to renting.

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SpaceX Terafab rendering

Elon Musk has drawn a firm line around who will be in charge of Terafab, the giant chip factory Tesla and SpaceX are planning in Texas.

Musk replied to a post on X arguing that Taiwan Semiconductor Manufacturing Company (TSMC) would most likely end up owning and operating the plant. “No, we will build and run the fab. Let there be ZERO doubt about that,” Musk wrote. “Maybe TSMC subleases part of the Terafab if they want, but nothing more than that.”

In plain terms, a sublease means TSMC could rent a section of the complex to make chips, similar to a tenant renting one floor of an office tower. The building, the equipment decisions and the daily operation would stay with Tesla and SpaceX.

The comment shuts down speculation that started last week. On October 2, tech journalist Tim Culpan reported that TSMC was exploring ways to help run Terafab’s factories. Musk responded the next day that it was “just discussions, but something may come of it,” as Teslarati reported at the time. That left room for a scenario where the world’s largest contract chipmaker took the wheel. Musk’s latest post closes that door.

Elon Musk teases TSMC as potential Terafab partner

Some background helps explain why this matters. Tesla designs its own AI chips today but pays outside companies like TSMC and Samsung to manufacture them. Musk unveiled Terafab in March as a joint project between Tesla, SpaceX and xAI, arguing that existing suppliers cannot expand fast enough to meet his companies’ future demand. The goal is to produce enough chips each year to supply one terawatt of computing power, roughly 50 times what the entire global AI chip industry produces now.

Those chips are meant for Tesla’s Optimus humanoid robots, the Cybercab and Full Self-Driving computers, along with chips for SpaceX’s planned data centers in orbit. Owning the factory means Musk’s companies would not have to compete with every other chip customer for time on someone else’s production lines.

Intel is still part of the picture. The company signed on in April to help design, build and package chips for the project, and CEO Lip-Bu Tan told Bloomberg this week that Intel will keep working on Terafab despite the TSMC chatter.

The project moved from concept to construction planning over the summer. In August, SpaceX confirmed the Grimes County site about an hour from Houston, sent the county a $10 million payment under its tax abatement deal and said civil work would begin shortly. The first phase carries a $16.8 billion price tag, and total spending across all phases could reach as much as $119 billion.

TSMC chairman C.C. Wei has said a new fab typically takes two to three years to build and another one to two years to reach full output. Tesla and SpaceX have never run one, which is why TSMC’s expertise drew so much attention. Musk’s answer suggests he would rather learn that process in house than hand control of a project this central to Tesla’s robotics and autonomy plans to an outside company.

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