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SpaceX’s April 7th Falcon Heavy launch a step toward new commercial markets

Falcon Heavy Flight 2 is likely approaching a similar stage of integration, now as few as 10 days away from rolling out to Pad 39A. (SpaceX)

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8 years ago

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A bit less than 14 months after SpaceX’s Falcon Heavy took to the sky for the first time, the company’s super-heavy-lift rocket – the only such vehicle in the world that is currently operational – has garnered a pending date for its second launch attempt and commercial debut.

While there is some inherent uncertainty surrounding the (once again) fairly new rocket, SpaceX has now officially filed a plan with the Cape Canaveral range authorities that would see Falcon Heavy nominally conduct a critical static fire test as soon as March 31st, followed one week later by a launch target of no earlier than (NET) 6:36 pm EDT (22:36 UTC), April 7th. Set to place the ~6000 kg (13,200 lb) Arabsat 6A communications satellite in a high-energy geostationary orbit, a successful mission that ultimately proves Falcon Heavy’s commercial utility could also raise global launch market interest in the rocket, including potential anchor customers like NASA.

Falcon Heavy enters a different era

While it could be fairly argued that SpaceX has already near-flawlessly demonstrated Falcon Heavy’s performance and basic existence with the rocket’s February 2018 launch debut, that debut is really only half the story when it comes to breaking into commercial markets as a serious contender. Above all else, the fact remains that Falcon Heavy is often seen as infamous for what is perceived as a torturous, delay-ridden period of development, a common partial misunderstanding that has not exactly been combated by the now 14+ months separating the rocket’s first and second launch attempts. In the industries that have the most potential interest in Falcon Heavy, on-time launches are a central selling point of launch vehicles, with affordability effectively being a luxury behind timeliness and overall reliability.

Despite the success of Falcon Heavy’s debut, what SpaceX has not yet demonstrated is the ability to reliably and accurately insert a large customer payload into a specific orbit, for a specific (i.e. contracted) price. Adding another partial hurdle to the path before Falcon Heavy, the rocket’s first launch featured a hardware setup that could be described as a one-off, owing to the fact that Flight 1 utilized a mishmash of flight-proven Block 2 boosters and one unique Block 3-derived center core. By the time that the rocket was ready for its first launch, SpaceX was just three months away from debuting Falcon 9’s Block 5 variation, framed as the family’s ‘final’ version. Featuring an extensive range of major changes to Falcon structures, Merlin engines, avionics, reusability, and manufacturing processes, this ultimately meant that the next Falcon Heavy to fly would be a significantly different rocket compared to its sole predecessor.

Falcon Heavy in its Block 2-4 (top) and Block 5 (bottom) configurations, according to official SpaceX renders. The most significant Block 5 changes are not necessarily visible from this perspective. (SpaceX)

While we actually know very little about what the task of re-certifying Falcon Heavy’s Block 5 upgrade for flight entailed, the minimum of 14 months separating flights 1 and 2 offers at least a partial idea of just how extensive the required rework was. With a long-delayed customer’s extremely expensive (likely $150-300M+) satellite on the line, there is a surplus of pressure on SpaceX to both complete this launch flawlessly and do so as soon as possible.

If all goes well with the imminent launch of Arabsat 6A and the USAF’s STP-2 mission shortly thereafter, SpaceX will have done a great deal to assuage many industry doubts about Falcon Heavy, particularly its practical launch availability and the company’s ability to ensure that its launches are at least roughly on-time. As of today, SpaceX has won five firm launch contracts for Falcon Heavy – three in the last year alone – and has the potential to acquire several additional contracts in the coming years, ranging from additional national security satellites from the NRO and USAF to flagship NASA science missions like the Jupiter-bound Europa Clipper. Aside from Blue Origin’s New Glenn (launch debut NET 2021), ULA’s Vulcan (also NET 2021), and ULA’s Delta IV Heavy (likely far too expensive), SpaceX’s Falcon Heavy is also the frontrunner for commercial contracts to launch segments of a proposed lunar space station, with launches potentially beginning as early as the early 2020s.

Further still, NASA administrator Jim Bridenstine announced earlier this month that the space agency was actively considering a stand-in fix for torrent of delays impacting its SLS rocket. The proposed mission would see a duo of commercial rockets – likely one Delta IV Heavy and one Falcon Heavy – separately launch NASA’s uncrewed Orion spacecraft and a fueled upper stage that would dock and proceed to accomplish the goals of the EM-1 mission, originally meant to launch on SLS. Aside from the prospect of another launch contract for Falcon Heavy, if NASA actually chooses to follow through with Bridenstine’s plan (unlikely but not impossible), Falcon Heavy could find itself another steady stream of potential launch contracts in the form of commercial replacements for planned SLS missions.

Either way, the long term prospects of Falcon Heavy rocket could potentially be both lucrative for SpaceX and immensely beneficial for satellite industries and national space agencies alike. If SpaceX can demonstrate that it has inherited Falcon 9’s now thoroughly impressive reliability and moderate to great schedule assurance, the market for Falcon Heavy could end up supporting a major fraction of SpaceX’s sizable launch business.

Falcon Heavy’s two side boosters landed side-by-side after a successful launch debut. (SpaceX)

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Elon Musk shuts down talk of TSMC taking over Terafab

Musk says Tesla and SpaceX will build and run Terafab, with TSMC limited to renting.

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7 hours ago

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October 7, 2026

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SpaceX Terafab rendering

Elon Musk has drawn a firm line around who will be in charge of Terafab, the giant chip factory Tesla and SpaceX are planning in Texas.

Musk replied to a post on X arguing that Taiwan Semiconductor Manufacturing Company (TSMC) would most likely end up owning and operating the plant. “No, we will build and run the fab. Let there be ZERO doubt about that,” Musk wrote. “Maybe TSMC subleases part of the Terafab if they want, but nothing more than that.”

In plain terms, a sublease means TSMC could rent a section of the complex to make chips, similar to a tenant renting one floor of an office tower. The building, the equipment decisions and the daily operation would stay with Tesla and SpaceX.

The comment shuts down speculation that started last week. On October 2, tech journalist Tim Culpan reported that TSMC was exploring ways to help run Terafab’s factories. Musk responded the next day that it was “just discussions, but something may come of it,” as Teslarati reported at the time. That left room for a scenario where the world’s largest contract chipmaker took the wheel. Musk’s latest post closes that door.

Elon Musk teases TSMC as potential Terafab partner

Some background helps explain why this matters. Tesla designs its own AI chips today but pays outside companies like TSMC and Samsung to manufacture them. Musk unveiled Terafab in March as a joint project between Tesla, SpaceX and xAI, arguing that existing suppliers cannot expand fast enough to meet his companies’ future demand. The goal is to produce enough chips each year to supply one terawatt of computing power, roughly 50 times what the entire global AI chip industry produces now.

Those chips are meant for Tesla’s Optimus humanoid robots, the Cybercab and Full Self-Driving computers, along with chips for SpaceX’s planned data centers in orbit. Owning the factory means Musk’s companies would not have to compete with every other chip customer for time on someone else’s production lines.

Intel is still part of the picture. The company signed on in April to help design, build and package chips for the project, and CEO Lip-Bu Tan told Bloomberg this week that Intel will keep working on Terafab despite the TSMC chatter.

The project moved from concept to construction planning over the summer. In August, SpaceX confirmed the Grimes County site about an hour from Houston, sent the county a $10 million payment under its tax abatement deal and said civil work would begin shortly. The first phase carries a $16.8 billion price tag, and total spending across all phases could reach as much as $119 billion.

TSMC chairman C.C. Wei has said a new fab typically takes two to three years to build and another one to two years to reach full output. Tesla and SpaceX have never run one, which is why TSMC’s expertise drew so much attention. Musk’s answer suggests he would rather learn that process in house than hand control of a project this central to Tesla’s robotics and autonomy plans to an outside company.

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Elon Musk

Trump to hand Elon Musk a top honor that traces back to JFK

Trump will award Elon Musk the National Medal of Science at Thursday’s White House summit.

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14 hours ago

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October 7, 2026

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elon musk and donald trump in front of a tesla cybertruck at the white house

Elon Musk is set to receive the highest honor the U.S. government gives to scientists and engineers.

President Donald Trump will present Musk with the National Medal of Science on Thursday at the White House’s Science: A New Golden Age Summit, Fox News Digital first reported on Wednesday. Google cofounder Sergey Brin, Nvidia CEO Jensen Huang and AMD CEO Lisa Su will receive the same medal, while Dell Technologies CEO Michael Dell and Microsoft CEO Satya Nadella will receive the National Medal of Technology and Innovation. A White House official later confirmed the list to Reuters.

“The Trump administration is grateful for the contributions of these incredible leaders in science and technology. These recipients are helping ensure America keeps leading the world in innovation,” White House spokesperson Liz Huston told Fox News.

It will be the first time Trump has presented either medal in his two terms. Congress created the National Medal of Science in 1959, and the National Science Foundation, which administers it, says 529 scientists and engineers have received it since. A presidential committee reviews nominees, but the president makes the final call.

Thursday’s group of medalists run or founded companies, and three of them sit at the center of the Super Intelligence hardware race that Musk competes in. Huang’s Nvidia supplies the GB300 chips filling SpaceX’s Colossus 2 cluster, while Su’s AMD is Nvidia’s biggest rival in data center GPUs.

Worth noting that Trump’s uncle, MIT physicist John G. Trump, received the National Medal of Science from President Ronald Reagan for his work on ionizing radiation and its uses in medicine and industry.

The Pentagon taps Elon Musk to design the battlefield of the future

For Musk, the medal is the latest sign of how far his relationship with Trump has come since their 2025 split over the “Big Beautiful Bill” and his exit from DOGE. Last week, he sat at Trump’s left during a White House lunch where AI executives signed a voluntary safety accord, and Defense Secretary Pete Hegseth named him to help lead the Pentagon’s Project Meridian study on the future of warfare. Musk has also adopted the administration’s new vocabulary, saying on Sunday that SpaceXAI will be renamed SpaceXSI after Trump ordered federal agencies to replace “artificial intelligence” with “super intelligence.”

Musk has collected science honors before, including the Stephen Hawking Medal for Science Communication in 2019.

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Investor's Corner

SpaceX reveals how its 1 Million AI satellite network will work and prevent space collisions

SpaceX reveals plans for one million Starmind AI satellites and calls out operators hiding maneuvers.

Published

2 days ago

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October 6, 2026

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Concept rendering of SpaceX Starmind constellation via Grok
Concept rendering of SpaceX Starmind constellation via Grok

SpaceX has put the largest satellite count it has ever published into writing, and it says that plan only works if every other operator in orbit starts sharing what it knows.

In a new Space Safety page highlighted Tuesday morning by Sawyer Merritt on X, SpaceX said it “plans to operate up to 100,000 Starlink satellites and up to 1 million Starmind AI satellites to meet the growing demand for broadband and supercompute.” Starlink has a little over 11,000 satellites in orbit today, so the target alone implies roughly a ninefold expansion of the broadband network.

Starmind is SpaceX’s orbital AI compute constellation. Elon Musk confirmed the Starmind name in June after an xAI trademark filing surfaced, and in August SpaceX said it was working with Nvidia on the compute payload. The FCC accepted the filing for up to one million satellites back in February.

FCC accepts SpaceX filing for 1 million orbital data center plan

SpaceX also released a new render of what a full Starmind constellation could look like. Alongside it, SpaceX VP Michael Nicolls explained why the satellites will not operate on their own. “We need to operate clusters of satellites in tight formation to get enough coherent compute to run AI models efficiently,” Nicolls said. “A cluster will be 10-ish satellites connected with 10 terabits or so of bandwidth between them, and interconnected to the broader constellation.”

That is the most specific detail SpaceX has given on how Starmind will be built. Instead of a million independent servers, the network would work as tightly packed groups of about 10 satellites acting as one compute unit, with Starlink’s laser links carrying results back to Earth.


Packing satellites that close together, at that scale, makes collision avoidance the central problem, and most of the Space Safety page is aimed at other operators. SpaceX said Starlink encountered collision risks with about 650 unique maneuvering third party satellites in 2026, and only about half of them shared data. Over six months, Starlink recorded roughly 164,000 more collision risks where the closest approach came within four hours of an unannounced maneuver.

Some operators keep maneuver plans private over proprietary concerns, while others cannot get government permission to share them. SpaceX called those policies “counterproductive,” saying they “largely only serve to create preventable collision risk between satellites.” Starlink is also offering a free ephemeris sharing and screening platform that returns risk results within a minute, backed by its Stargaze network of 30,000 optical sensors.

The push comes as the Starmind application draws opposition from astronomers and environmental groups. In a September filing with the FCC, SpaceX said each Starmind satellite could weigh up to 4,000 kg, nearly seven times the mass of a Starlink V2 Mini. Musk has brushed off crowding concerns before, telling viewers in June that “space is enormous” and that SpaceX already knows how to run very large constellations safely.

SpaceX’s Starmind page says its Gigasat factory in Bastrop, Texas, is designed to produce AI satellites at scale, with deployment of thousands of units starting as soon as late 2027.

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