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SpaceX President Gwynne Shotwell expects BFR spaceship hop tests in late 2019

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Speaking on a panel titled “Future of Space” at a 2018 conference for the Defense Advanced Research Projects Agency’s (DARPA) 60th anniversary, SpaceX COO and President Gwynne Shotwell reportedly confirmed that SpaceX is still targeting integrated BFR tests in 2019, in the form of hops with the next-gen rocket’s upper stage (known as BFS).

SpaceX has been gradually developing the BFR over the last two or so years, a rocket specifically intended to itself enable the sustainable, long-term colonization of Mars as quickly as practicable. The vast majority of that effort has been put funneled into the heart of the vehicle, a new propulsion system known as Raptor. Predicted years ago to be several times more powerful than the most modern iteration of Raptor, the rocket engine is targeting extreme efficiency both in its thrust to mass ratio and in the unique full-flow staged combustion cycle that will feed it propellant.

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According to a major update from Elon Musk in late 2017 and early 2018, Raptor is expected to be roughly two times as powerful as the Block 5 Merlin 1D engines that power SpaceX’s Falcon 9 and Heavy rockets, while also being dramatically more efficient (judged from a measure known as Isp, or specific impulse) thanks to that aforementioned combustion cycle and the choice of liquid methane and oxygen as BFR’s propellant. In its sea level variant, SpaceX’s c. 2017 Raptor will generate 1700 kN (~380,000 lbf) of thrust – exactly 2X Merlin 1D’s current ~850 kN (~190,000 lbf) thrust rating. The vacuum variants of each rocket engine wind up with roughly 10% greater thrust.

SpaceX’s Mars city aspirations are functionally unachievable without an extraordinarily capable Raptor propulsion system ready to power BFR’s booster and spaceship. As such, initial hop tests (akin to the Grasshopper testing SpaceX used to flesh out Falcon 9 rocket recovery) can be expected to lean heavily towards a flight-test program for Raptor, perhaps mixed with some more serious structural experimentation and testing in later phases.

It’s also likely that initial Grasshopper-style testing of BFS will focus in part on the vehicle’s legs and general aerodynamic characteristics, absolutely critical if SpaceX hopes to land its first cargo and crew spaceships on unprepared Martian terrain – something that will have to be done to avoid major changes in early Mars mission strategy. Combined with some sort of autonomous radar (or perhaps a Tesla-assisted computer vision solution) and extensive prior planning (mapping out landing spots), those legs will need to be flexible enough to absorb any major terrain imbalances and prevent the rocket and its sensitive cargo from tipping over.

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Equally importantly, hop testing – at least of the more extreme variety hinted at by CEO Elon Musk – will also allow SpaceX to test the aerodynamic behavior and control surfaces of the spaceship at points in Earth’s upper atmosphere that almost perfectly mirror the unusual atmospheric conditions on Mars, something that has already been exploited scientifically by both SpaceX and NASA during Falcon 9’s recovery development.

Per long-time SpaceNews correspondent Jeff Foust, Shotwell was paraphrased saying that she expected spaceship hop tests could begin as early as late 2019, admittedly a multi-month delay from “early 2019” comments made by Musk (and even Shotwell) earlier this year and late last year.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

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Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

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Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

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It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

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Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

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For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

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Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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