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SpaceX assembles world’s largest rocket with giant robot arms

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For the second time ever, SpaceX has fully stacked a two-stage Starship rocket, once again creating the largest launch vehicle prototype ever assembled.

This time around, though, SpaceX used building-sized arms installed on Starbase’s ~145-meter-tall (~480 ft) ‘launch tower’ to lift to grapple Starship, lift massive upper stage more than 80 meters (260 ft) off the ground, and lower on top of a Super Heavy booster. After multiple days of apparent troubleshooting and false-starts and weeks of proof-testing with water bags weighing dozens to hundreds of tons, the giant robot seemed to perform perfectly, pausing only once during the ascent.

After holding Starship S20’s weight for about an hour and attaching two smaller stabilization arms to the side of the rocket, the Mechazilla arms began to lift Starship in earnest around 10:27 pm CST. Around 10:45 pm, with the tip of Starship S20’s nose just shy of the top of the launch tower, the lift reached its apogee – multiple SpaceX drones swarming the rocket to document the milestone.

At their peak, the tower’s arms then swung Starship about 45 degrees until it was directly above Super Heavy Booster 4’s interstage. The launch tower’s Starship quick-disconnect (QD) arm – responsible for connecting the upper stage to ground systems – then swung in, partially deploying and ‘grabbing’ Super Heavy to fully stabilize the booster. Finally, once the booster was secured and SpaceX was confident in the alignment of the two massive rocket stages, the tower arms carefully lowered Starship onto Super Heavy’s interstage, where several clamps grabbed onto the ship to fully mate the pair.

While the actual near-term utility of those arms remains ambiguous at best, their first successful use is an undeniably impressive technical achievement. SpaceX began assembling them less than nine months ago, beginning with the Starship QD arm around May 2021. SpaceX began installing the two main Mechazilla arms in October 2021, three months after assembly began. Just three months after that, all three have come together for the first time to lift and stack the world’s largest rocket.

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A very long-distance view of the milestone from Teslarati photographer Richard Angle, who is in Texas for Elon Musk’s update.

Perhaps most impressive of all is that on the very first try, lifting Starship and stacking it on top of Super Heavy with the launch and integration tower took just three hours from the start of the lift to a fully mated rocket. Additionally, though SpaceX did get lucky with minimal wind, it’s also impressive just how little uncontrolled movement was visible as Starship hung in the air hundreds of feet above the ground. Virtually no swaying was visible, meaning that the arms were doing their job of stabilizing the massive rockets in a situation where even a gentle breeze could make stacking Starship with a crane far too risky.

CEO Elon Musk will now have one of the most impressive accomplishments in modern spaceflight as a backdrop when he presents an update on the same rocket, hopefully shedding light on Starship’s next steps and the roles Ship 20 and Booster 4 might play in them. Stay tuned for updates on the event, which is scheduled to begin no earlier than 8pm CST, February 10th (02:00 UTC 11 Feb).

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla FSD V14 gets tentative release date

The update will feature a 10X higher parameter count, among other improvements.

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Credit: Whole Mars Catalog/YouTube

Tesla is not releasing Unsupervised FSD to regular customers yet, but the company seems to be preparing something special for its FSD users nonetheless. 

This was, at least, according to Elon Musk in a recent post on X.

Tesla FSD V14

Tesla’s FSD program has been deemed by Elon Musk as one of the key factors that would determine the company’s long term success. Over the past months, however, Tesla has mostly been focusing on the rollout and ramp of its Robotaxi program in Austin and the Bay Area. Tesla’s Robotaxi service uses Unsupervised FSD, which is not yet released to customers.

However, in a post on X, Musk stated that Tesla is preparing its next big update for its consumer-grade FSD system—V14. Musk did not provide a lot of details about FSD V14’s capabilities, but the CEO did state that the update will feature a 10X higher parameter count, among other improvements.

“The FSD release in about 6 weeks will be a dramatic gain with a 10X higher parameter count and many other improvements. It’s going through training & testing now. Once we confirm real-world safety of FSD 14, which we think will be amazing, the car will nag you much less,” Musk wrote in his post.

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Tesla Unsupervised FSD Rollout

During the second quarter earnings call, Tesla executives were asked for a timeline on the rollout of Unsupervised FSD to consumer vehicles. In his reply, Musk stated that he believes Unsupervised FSD will be available for consumers in certain geographies. He did explain that Tesla will be extra careful with the system’s release. 

“We are getting there. I think it will be available for unsupervised personal use by the end of this year in certain geographies. We are just being very careful about it. This is not something we should rush,” Musk said, adding that “I am confident that by this year, within a number of cities in the US, it will be available to end users.

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Elon Musk reaffirms Tesla Semi mass production in 2026

The Tesla Semi factory near Giga Nevada is expected to be capable of producing 50,000 units of the Class 8 all-electric truck per year.

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Credit: Tesla Semi/X

Elon Musk has reaffirmed the Tesla Semi’s mass production date. He mentioned the update in a post on social media platform X during the weekend.

Tesla Semi Factory

The Tesla Semi was initially unveiled in late 2017, and its first deliveries were held in December 2022. Since then, Tesla has only been delivering the Semi to a handful of customers while it builds a dedicated factory for the Class 8 all-electric truck near its Giga Nevada facility.

Drone flyovers of the Tesla Semi factory over the past months have suggested that progress in the construction of the facility has been steady. More recent flyovers have even suggested that Tesla is now busy outfitting the facility with the necessary equipment for the mass production of the Semi.

Elon Musk’s Recent Comments

In a recent comment on X, Elon Musk reiterated the idea that the Semi was indeed expected to be mass produced in 2026. Musk shared his update as a response to a Tesla bull who recalled that Bill Gates did not believe that the Semi was feasible due to the limitations of battery technology. In his response, Musk posted a laughing emoji together with “Tesla Semi will be in volume production next year.” 

The Tesla Semi factory near Giga Nevada is expected to be capable of producing 50,000 units of the Class 8 all-electric truck per year. While this number may not be attained by the facility right out of the gate, it would only be a matter of time before the factory manages to hit an optimal production rate.

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In a video posted on social media earlier this year, Dan Priestley, who leads the Semi program at Tesla stated that the company is preparing for volume production over the coming quarters. With such a pace, the factory should be able to mass produce the Semi in 2026. 

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Elon Musk confirms Tesla AI6 chip is Project Dojo’s successor

Tesla’s AI5 and AI6 chips are expected to be rolled out to the company’s consumer products.

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tesla-supercomputer-pre-dojo
Credit: Tim Zaman/Twitter

Earlier this week, reports emerged stating that Tesla has stepped back from its Project Dojo initiative. While the reports were initially framed as a negative development for the electric vehicle maker’s autonomous driving efforts, CEO Elon Musk later noted on X that Tesla was indeed halting its Dojo initiative.

Elon Musk’s Confirmation

As per Musk, Tesla was shuttering Project Dojo because it does not make sense for the company to divide its resources and scale two different AI chip designs. Dojo, after all, is designed to train the company’s autonomous driving program, and thus, it would not be rolled out to Tesla’s consumer products.

In a series of posts on X, Musk stated that it would make sense to just use Tesla’s AI5/AI6 to train its FSD and Autopilot systems. “In a supercomputer cluster, it would make sense to put many AI5/AI6 chips on a board, whether for inference or training, simply to reduce network cabling complexity & cost by a few orders of magnitude,” Musk said.

Tesla’s AI5 and AI6 chips are expected to be rolled out to the company’s consumer products, from Optimus to the Cybercab to the next-generation Roadster.

AI6 is Dojo’s Successor

What was particularly interesting about Musk’s comment was his mention of using AI5/AI6 chips for training. As per Musk, this strategy could be seen as “Dojo 3” in a way, since the performance of Tesla’s AI5 and AI6 chips is already notable. Musk’s comment about using AI6 chips for training caught the eye of many, including Apple and Rivian alumnus Phil Beisel, who noted that “AI6 is now Dojo.”

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“Dojo is Tesla’s AI training supercomputer, built around a custom chip known as the D1. The D1 and AI5/AI6 share many core design elements, particularly the math operations used in neural networks (e.g., matrix multiplication) and highly parallel processing.

“Dojo had a unique feature: chips arranged in a 5×5 grid using a system-on-wafer design, with etched interconnects enabling high-speed data transfer. In a sense, Dojo will live on as the generalized AI6. Going forward, all efforts will focus on AI6,” the tech veteran wrote in a post on X.

Elon Musk confirmed the Apple alumnus’ musings, with the CEO responding with a “bullseye” emoji. Musk is evidently excited for Tesla’s AI6 chip, which is expected to produced by Samsung’s upcoming Texas fabrication facility. In a post on X, Musk stated that he would personally be walking Samsung’s line to accelerate the output of Tesla’s AI6 computers.

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