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SpaceX’s upcoming Starlink launch will set a record for Falcon 9 booster reuse

Falcon 9 B1021 became the first orbital-class booster to launch and land twice in March 2017. (SpaceX)

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SpaceX’s next launch will fly on a Falcon 9 Block 5 booster with three flights in its history, making the mission the first time SpaceX will launch the same orbital-class booster four times.

Likely attributable to a number of launch customers all coincidentally not ready for flight, SpaceX is in the midst its longest lull between launches since September 2016, three years ago, when Falcon 9 suffered its most recent catastrophic failure. During the lull, SpaceX COO and President Gwynne Shotwell noted that this is the first time in SpaceX’s history where the company is waiting on customers to launch, rather than the other way around.

That lull – currently past the two-month marker – is hoped to end sooner than later, although SpaceX’s ‘return-to-flight’ mission has become more uncertain in the last few weeks. For unknown reasons, the schedule for SpaceX’s next Starlink mission(s) went from having fairly specific launch targets (October 17th and November 4th) to more unclear schedules. Currently, SpaceX’s next launch will likely be the first flight of 60 Starlink V1.0 satellites and is expected no earlier than late-October or November.

An imposing stack of SpaceX’s first 60 Starlink satellites is shown here prior to their inaugural launch. (SpaceX)

Depending on how far right the mission moves on that schedule, SpaceX’s next launch might instead be a more regular commercial satellite mission, Kacific 1, scheduled for launch no earlier than (NET) November 11th.

Regardless of which mission actually comes next, speaking earlier this at the 2019 National Academy of Engineering annual meeting, SpaceX VP of Build and Flight Reliability revealed that “the next launch” will mark the first time a Falcon 9 booster has launched four times. As of now, SpaceX has launched four separate Falcon 9 boosters three times apiece, beginning with B1046 in December 2018 and ending most recently with B1047 in August 2019.

Three of SpaceX’s flight-proven Falcon 9 boosters are pictured here: B1046, B1048, and B1049. (Tom Cross & Pauline Acalin)

According to CEO Elon Musk and other SpaceX executives and employees, Falcon 9 Block 5 boosters are designed to fly no fewer than 10 times apiece before requiring substantial refurbishment. SpaceX has three (B1047 was expended on its third flight) thrice-flown Falcon 9 Block 5 boosters on hand, all of which can thus be assumed to be ready for another mission. In fact, B1046.3 is known to be assigned to SpaceX’s imminent Crew Dragon In-Flight Abort (IFA) test (NET November 23rd).

This leaves B1048 and B1049 as SpaceX’s booster options for their next launch. Assuming it’s a Starlink, it seems likely that B1049 would be the booster of choice, as that particular booster supported SpaceX’s first Starlink v0.9 launch back in May 2019. On the other hand, Falcon 9 B1048 completed its third launch in February 2019, meaning that it has had more time for post-flight inspections and (minimal) refurbishment, although it’s entirely unclear what sort of timescales SpaceX is currently operating on for Block 5 booster reuse.

Regardless of the specifics, SpaceX’s plans for a prolific number of internal Starlink launches will create a huge number of opportunities for the company to test new hardware/software and push the envelope of reusability, all without having to convince paying customers to be the guinea pigs. Once SpaceX has pushed its booster fleet onto their fourth flights, Starlink missions can easily take the reins and prove the safety of five-flight Falcon 9s and beyond.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla FSD fleet is nearing 7 billion total miles, including 2.5 billion city miles

As can be seen on Tesla’s official FSD webpage, vehicles equipped with the system have now navigated over 6.99 billion miles.

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Tesla’s Full Self-Driving (Supervised) fleet is closing in on almost 7 billion total miles driven, as per data posted by the company on its official FSD webpage. 

These figures hint at the massive scale of data fueling Tesla’s rapid FSD improvements, which have been quite notable as of late.

FSD mileage milestones

As can be seen on Tesla’s official FSD webpage, vehicles equipped with the system have now navigated over 6.99 billion miles. Tesla owner and avid FSD tester Whole Mars Catalog also shared a screenshot indicating that from the nearly 7 billion miles traveled by the FSD fleet, more than 2.5 billion miles were driven inside cities. 

City miles are particularly valuable for complex urban scenarios like unprotected turns, pedestrian interactions, and traffic lights. This is also the difference-maker for FSD, as only complex solutions, such as Waymo’s self-driving taxis, operate similarly on inner-city streets. And even then, incidents such as the San Francisco blackouts have proven challenging for sensor-rich vehicles like Waymos. 

Tesla’s data edge

Tesla has a number of advantages in the autonomous vehicle sector, one of which is the size of its fleet and the number of vehicles training FSD on real-world roads. Tesla’s nearly 7 billion FSD miles then allow the company to roll out updates that make its vehicles behave like they are being driven by experienced drivers, even if they are operating on their own. 

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So notable are Tesla’s improvements to FSD that NVIDIA Director of Robotics Jim Fan, after experiencing FSD v14, noted that the system is the first AI that passes what he described as a “Physical Turing Test.” 

“Despite knowing exactly how robot learning works, I still find it magical watching the steering wheel turn by itself. First it feels surreal, next it becomes routine. Then, like the smartphone, taking it away actively hurts. This is how humanity gets rewired and glued to god-like technologies,” Fan wrote in a post on X. 

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Tesla starts showing how FSD will change lives in Europe

Local officials tested the system on narrow country roads and were impressed by FSD’s smooth, human-like driving, with some calling the service a game-changer for everyday life in areas that are far from urban centers.

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Credit: Grok Imagine

Tesla has launched Europe’s first public shuttle service using Full Self-Driving (Supervised) in the rural Eifelkreis Bitburg-Prüm region of Germany, demonstrating how the technology can restore independence and mobility for people who struggle with limited transport options. 

Local officials tested the system on narrow country roads and were impressed by FSD’s smooth, human-like driving, with some calling the service a game-changer for everyday life in areas that are far from urban centers.

Officials see real impact on rural residents

Arzfeld Mayor Johannes Kuhl and District Administrator Andreas Kruppert personally tested the Tesla shuttle service. This allowed them to see just how well FSD navigated winding lanes and rural roads confidently. Kruppert said, “Autonomous driving sounds like science fiction to many, but we simply see here that it works totally well in rural regions too.” Kuhl, for his part, also noted that FSD “feels like a very experienced driver.”

The pilot complements the area’s “Citizen Bus” program, which provides on-demand rides for elderly residents who can no longer drive themselves. Tesla Europe shared a video of a demonstration of the service, highlighting how FSD gives people their freedom back, even in places where public transport is not as prevalent.

What the Ministry for Economic Affairs and Transport says

Rhineland-Palatinate’s Minister Daniela Schmitt supported the project, praising the collaboration that made this “first of its kind in Europe” possible. As per the ministry, the rural rollout for the service shows FSD’s potential beyond major cities, and it delivers tangible benefits like grocery runs, doctor visits, and social connections for isolated residents. 

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“Reliable and flexible mobility is especially vital in rural areas. With the launch of a shuttle service using self-driving vehicles (FSD supervised) by Tesla in the Eifelkreis Bitburg-Prüm, an innovative pilot project is now getting underway that complements local community bus services. It is the first project of its kind in Europe. 

“The result is a real gain for rural mobility: greater accessibility, more flexibility and tangible benefits for everyday life. A strong signal for innovation, cooperation and future-oriented mobility beyond urban centers,” the ministry wrote in a LinkedIn post

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Tesla China quietly posts Robotaxi-related job listing

Tesla China is currently seeking a Low Voltage Electrical Engineer to work on circuit board design for the company’s autonomous vehicles.

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Credit: Tesla

Tesla has posted a new job listing in Shanghai explicitly tied to its Robotaxi program, fueling speculation that the company is preparing to launch its dedicated autonomous ride-hailing service in China. 

As noted in the listing, Tesla China is currently seeking a Low Voltage Electrical Engineer to work on circuit board design for the company’s autonomous vehicles.

Robotaxi-specific role

The listing, which was shared on social media platform X by industry watcher @tslaming, suggested that Tesla China is looking to fill the role urgently. The job listing itself specifically mentions that the person hired for the role will be working on the Low Voltage Hardware team, which would design the circuit boards that would serve as the nervous system of the Robotaxi. 

Key tasks for the role, as indicated in the job listing, include collaboration with PCB layout, firmware, mechanical, program management, and validation teams, among other responsibilities. The role is based in Shanghai.

China Robotaxi launch

China represents a massive potential market for robotaxis, with its dense urban centers and supportive policies in select cities. Tesla has limited permission to roll out FSD in the country, though despite this, its vehicles have been hailed as among the best in the market when it comes to autonomous features. So far, at least, it appears that China supports Tesla’s FSD and Robotaxi rollout.

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This was hinted at in November, when Tesla brought the Cybercab to the 8th China International Import Expo (CIIE) in Shanghai, marking the first time that the autonomous two-seater was brought to the Asia-Pacific region. The vehicle, despite not having a release date in China, received a significant amount of interest among the event’s attendees. 

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