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SpaceX kicks off orbital Starship launch pad construction in Texas

Elon Musk says that SpaceX has begun building its first orbital-class Texas launch hardware. (NASASpaceflight - bocachicagal)

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CEO Elon Musk has confirmed that SpaceX is already well into the process of building an orbital-class Starship launch pad in Boca Chica, Texas.

After much ado about nothing and a multi-day fan skirmish over whether a new SpaceX construct was meant for a water tower or launch pad, the debate can finally be brought to a close. As of almost two weeks ago, it was just shy of guaranteed that the concrete foundation SpaceX was working on would be wildly excessive for a water tower, turning it into a question of whether it would be a suborbital or orbital-class test stand for Starship.

Now, Musk has confirmed – somewhat surprisingly – that the foundation will ultimately support an “orbital launch mount” capable of hosting what will eventually be the largest and most powerful rocket ever built.

All the way back in September 2019, SpaceX actually broke ground on a separate orbital-class Starship launch pad at Kennedy Space Center (KSC) Launch Complex 39A (LC-39A). Despite rapid progress over the next several months, work on Pad 39A’s Starship additions abruptly ground to a halt in Q1 2020 and has yet to restart.

The start of a Starship launch mount at Pad 39A is pictured here in December 2019.
An official render of SpaceX’s circa 2019 Starship launch mount design. (SpaceX)
SpaceX’s latest orbital-class Starship pad work is seen here on August 25th, 2020.

The beginnings of the 39A Starship launch mount closely resembled a conceptual design published as part of an official 2019 SpaceX video. However, in a twist that isn’t actually much of a surprise for long-time followers of SpaceX, the company’s new orbital South Texas launch mount looks almost nothing like 2019 pad renders or the incomplete metalwork at Pad 39A.

In other words, SpaceX – probably lead by Musk himself – has substantially redesigned Starship’s orbital-class launch facilities and/or changed its approach to pad development for the next-generation rocket.

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Hexagonal symmetry all the way down to the mount’s foundation pilings suggests that SpaceX’s new Starship pad design will begin with the bare minimum needed for a sturdy launch pad. SpaceX may change the design for Super Heavy but Starship’s thrust section is attached to a skirt with six strengthened sections that host landing legs and hold-down clamps. The sheer heft of ~2m (~6 ft) wide steel and rebar columns – soon to be filled with concrete – and pilings at least as wide and more than 30m (100 ft) deep certainly hints at a final structure capable of surviving the fury of Starship’s Super Heavy booster.

Barring additional changes, Super Heavy will be as tall as the entirety of a Falcon 9 or Falcon Heavy rocket – first stage, second stage, and payload fairing included. Powered by up to 31 Raptor engines, the Super Heavy booster will produce upwards of 72,000 kN (16,000,000 lbf) of thrust at liftoff – nine times the thrust of Falcon 9, triple the thrust of Falcon Heavy, and double the thrust of Saturn V (the most powerful liquid-fuel rocket ever to reach orbit). Combined with Starship, the full stack will weigh roughly 5000 metric tons (11 million lbs) fully fueled. For the purpose of static fire testing and final vehicle checks after ignition but before liftoff, a Super Heavy-class launch mount will need to withstand more than 7200 tons (~16 million lbf) of force.

Meanwhile, SpaceX could be just a few days away from Starship SN6’s hop debut just beside SpaceX’s ongoing orbital launch mount construction, while an 80m (~260 ft) tall Super Heavy booster assembly building may have reached its full height earlier this week.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla ‘Mad Max’ gets its first bit of regulatory attention

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Credit: Teslarati

Tesla “Mad Max” mode has gotten its first bit of regulatory attention, as the National Highway Traffic Safety Administration (NHTSA) has asked for additional information on the Speed Profile.

A few weeks ago, Tesla officially launched a new Speed Profile for Full Self-Driving (Supervised) known as “Mad Max,” which overtook the “Hurry” mode for the fastest setting FSD offers.

Tesla launches ‘Mad Max’ Full Self-Driving Speed Profile, its fastest yet

It launched with Full Self-Driving v14.1.2, and it was no secret that the company was looking for a new mode that would cater to more aggressive driving styles.

The release notes showed the description of the Speed Profile as:

“Introduced new speed profile MAD MAX, which comes with higher speeds and more frequent lane changes than Hurry.”

It certainly lived up to its description. In our testing, it was aggressive, fast, and drove similarly to some of the more challenging traffic patterns I’ve come across.

In normal highway driving, it was one of the quicker cars on the road, while other applications saw it be a suitable version for navigating things like rush-hour traffic.

Here’s what my experience with it was:

While Tesla owners have certainly enjoyed the feature and the behaviors of Mad Max, the NHTSA said it is in contact with Tesla about it, looking to gather additional information. Additionally, it said:

“The human behind the wheel is fully responsible for driving the vehicle and complying with all traffic safety laws.”

The important thing to note with Mad Max mode, along with the other Speed Profiles, is that the driver can choose whichever one they’d like, and they all cater to different driving styles.

While Mad Max is more aggressive, modes like “Sloth” and “Standard” are significantly more conservative and can be more suitable for those who are not comfortable with the faster, more spirited versions.

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Tesla shares AI5 chip’s ambitious production roadmap details

Tesla CEO Elon Musk has revealed new details about the company’s next-generation AI5 chip, describing it as “an amazing design.”

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Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla CEO Elon Musk has revealed new details about the company’s next-generation AI5 chip, describing it as “an amazing design” that could outperform its predecessor by a notable margin. Speaking during Tesla’s Q3 2025 earnings call, Musk outlined how the chip will be manufactured in partnership with both Samsung and TSMC, with production based entirely in the United States.

What makes AI5 special

According to Musk, the AI5 represents a complete evolution of Tesla’s in-house AI hardware, building on lessons learned from the AI4 system currently used in its vehicles and data centers. “By some metrics, the AI5 chip will be 40x better than the AI4 chip, not 40%, 40x,” Musk said during the Q3 2025 earnings call. He credited Tesla’s unique vertical integration for the breakthrough, noting that the company designs both the software and hardware stack for its self-driving systems.

To streamline the new chip, Tesla eliminated several traditional components, including the legacy GPU and image signal processor, since the AI5 architecture already incorporates those capabilities. Musk explained that these deletions allow the chip to fit within a half-reticle design, improving efficiency and power management. 

“This is a beautiful chip,” Musk said. “I’ve poured so much life energy into this chip personally, and I’m confident this is going to be a winner.”

Tesla’s dual manufacturing strategy for AI5

Musk confirmed that both Samsung’s Texas facility and TSMC’s Arizona plant will fabricate AI5 chips, with each partner contributing to early production. “It makes sense to have both Samsung and TSMC focus on AI5,” the CEO said, adding that while Samsung has slightly more advanced equipment, both fabs will support Tesla’s U.S.-based production goals.

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Tesla’s explicit objective, according to Musk, is to create an oversupply of AI5 chips. The surplus units could be used in Tesla’s vehicles, humanoid robots, or data centers, which already use a mix of AI4 and NVIDIA hardware for training. “We’re not about to replace NVIDIA,” Musk clarified. “But if we have too many AI5 chips, we can always put them in the data center.”

Musk emphasized that Tesla’s focus on designing for a single customer gives it a massive advantage in simplicity and optimization. “NVIDIA… (has to) satisfy a large range of requirements from many customers. Tesla only has to satisfy one customer, Tesla,” he said. This, Musk stressed, allows Tesla to delete unnecessary complexity and deliver what could be the best performance per watt and per dollar in the industry once AI5 production scales.

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Tesla VP hints at Solar Roof comeback with Giga New York push

The comments hint at possible renewed life for the Solar Roof program, which has seen years of slow growth since its 2016 unveiling.

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Image Credit: Tesla/Twitter

Tesla’s long-awaited and way underrated Solar Roof may finally be getting its moment. During the company’s Q3 2025 earnings call, Vice President of Energy Engineering Michael Snyder revealed that production of a new residential solar panel has started at Tesla’s Buffalo, New York facility, with shipments to customers beginning in the first quarter of 2026. 

The comments hint at possible renewed life for the Solar Roof program, which has seen years of slow growth since its 2016 unveiling.

Tesla Energy’s strong demand

Responding to an investor question about Tesla’s energy backlog, Snyder said demand for Megapack and Powerwall continues to be “really strong” into next year. He also noted positive customer feedback for the company’s new Megablock product, which is expected to start shipping from Houston in 2026.

“We’re seeing remarkable growth in the demand for AI and data center applications as hyperscalers and utilities have seen the versatility of the Megapack product. It increases reliability and relieves grid constraints,” he said.

Snyder also highlighted a “surge in residential solar demand in the US,” attributing the spike to recent policy changes that incentivize home installations. Tesla expects this trend to continue into 2026, helped by the rollout of a new solar lease product that makes adoption more affordable for homeowners.

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Possible Solar Roof revival?

Perhaps the most intriguing part of Snyder’s remarks, however, was Tesla’s move to begin production of its “residential solar panel” in Buffalo, New York. He described the new panels as having “industry-leading aesthetics” and shape performance, language Tesla has used to market its Solar Roof tiles in the past.

“We also began production of our Tesla residential solar panel in our Buffalo factory, and we will be shipping that to customers starting Q1. The panel has industry-leading aesthetics and shape performance and demonstrates our continued commitment to US manufacturing,” Snyder said during the Q3 2025 earnings call.

Snyder did not explicitly name the product, though his reference to aesthetics has fueled speculation that Tesla may finally be preparing a large-scale and serious rollout of its Solar Roof line.

Originally unveiled in 2016, the Solar Roof was intended to transform rooftops into clean energy generators without compromising on design. However, despite early enthusiasm, production and installation volumes have remained limited for years. In 2023, a report from Wood Mackenzie claimed that there were only 3,000 operational Solar Roof installations across the United States at the time, far below forecasts. In response, the official Tesla Energy account on X stated that the report was “incorrect by a large margin.”

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