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SpaceX ‘sleeves’ Starship-derived propellant tank for the first time – here’s why

SpaceX has just taken a significant step towards completing the tank farm that will fuel Starship's first orbital launch attempts. (NASASpaceflight - bocachicagal)

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4 years ago

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In a small but important step towards activating a pad capable of launching the largest and most powerful rocket ever built, SpaceX has ‘sleeved’ one of its Starship-derived propellant storage tanks for the first time.

Starship is a fully-reusable, two-stage liquid rocket designed to ultimately cut the cost of orbital launch by at least one magnitude, opening the door for humanity’s sustainable expansion to Earth orbit, the Moon, Mars, and even beyond. To accomplish that lofty feat, it has to be a massive rocket. Measuring approximately 120m (~395 ft) tall and 9m (~30 ft) wide, Starship and Super Heavy will weigh on the order of 300 metric tons (~675,000 lb) when empty.

Once filled to the brim with cryogenic liquid methane (CH4) and liquid oxygen (LOx) propellant and gas, though, a two-stage Starship will easily weigh more than 5000 tons (11 million lb) shortly before and after liftoff. Further, SpaceX wants to be able to launch at least two Starships from Boca Chica in rapid succession. To meet the staggering needs of back-to-back Starship launches, SpaceX has thus had to design and build what will be the world’s largest launch pad tank farm.

Work on that tank farm is already well underway, though progress has been slower than expected. The site’s foundation and a few associated blockhouses were mostly completed by January 2021. By early April, the company had completed the first of at least seven steel propellant storage tanks at its Starship factory and rolled it to the launch pad for installation.

SpaceX is building launch pad tanks out of Starship parts and that’s a big deal

Notably, SpaceX chose to manufacture those storage tanks itself and ended up building structures virtually identical to the tanks that already make up most of flightworthy Starship and Super Heavy airframes. Depending on whether they’re meant to store liquid oxygen or methane, the seven tanks SpaceX is building are either 26 or 30 meters (85 or 100 feet) tall – though the concrete mounts they’re affixed to at the launch site are sized such that all storage tanks will have the same final height.

Of course, being made with the same tools and out of the same steel as Starship and Super Heavy, that means that SpaceX’s custom storage tanks are little more than 4mm (~1/6″) thick steel shells – about as bad as it gets for keeping cryogenic rocket fuel… cryogenic. If SpaceX were to simply use those unmodified tanks, it would be almost impossible to store Starship fuel for more than a few hours – and maybe just a few minutes – without it warming up past the point of usability.

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As such, SpaceX’s final Starship tank farm design involves seven Starship-derived storage tanks and seven contractor-built tank sleeves. Measuring around 12m (~40 ft) wide and 40m (~130 ft) tall, those “cryo shells” will enclose all seven SpaceX-built tanks, allowing the company to fill the 1.5m (~5 ft) gap between them with an insulating solid, gas, or some combination of both. With those shells and insulation, SpaceX’s custom-built Starship tank form should be more than capable of storing cryogenic liquid oxygen and methane for days or even weeks.

As of August 5th, SpaceX has installed three of Starship’s custom ground supply equipment (GSE) tanks (with a fourth moved onsite on Thursday), moved two ‘cryo shells’ to temporary storage spots at the pad, and installed one cryo shell that actually turned out to be a million-gallon water tank. On Thursday, SpaceX ‘sleeved’ one of those storage tanks for the first time ever, marking an important milestone towards the activation of a tank farm capable of supporting Starship’s orbital launch debut. Another four sleeves are more or less complete, with the eighth and final sleeve likely just a week or two away from completion.

A fifth GSE tank is also more or less complete, leaving two more to go. However, with some basic math, it’s possible to determine that SpaceX’s orbital launch pad likely only needs five cryogenic tanks (three oxygen, two methane) – and possibly as few as four – to support Starship’s first orbital test flight(s). With SpaceX finally beginning to install tank sleeves, it’s possible that that four or five-tank milestone – and the first tests of SpaceX’s custom, unproven storage solution – are now much closer at hand.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Optimus is learning martial arts in new video teasing capabilities

For the past few months, Tesla has been refining its capabilities and making some serious progress on what Optimus is capable of. This morning, Musk released a new video showing Optimus learning Kung Fu, perhaps its most impressive feat yet.

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6 hours ago

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October 4, 2025

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Credit: Elon Musk | X

Tesla Optimus is learning martial arts, a new video released by CEO Elon Musk shows, a crazy development and advancement in the robotics project the company has been working on for a few years.

Optimus has been a major focus of Tesla for the past several years, especially as Musk has said he believes it will be the biggest product of all time and could be the biggest contributor to the company’s valuation.

For the past few months, Tesla has been refining its capabilities and making some serious progress on what Optimus is capable of. This morning, Musk released a new video showing Optimus learning Kung Fu, perhaps its most impressive feat yet:

The video shows Optimus working with a Kung Fu teacher, known as a Shifu, going through what appears to be some sort of routine of combinations. It’s quite impressive to see the fluidity of the movements and Optimus’s ability to keep up with Shifu.

Tesla has been “working hard” to scale Optimus production, Musk said last week, a project that has obviously confronted both AI and manufacturing teams with a variety of challenges.

The plan is to have an annual production run-rate of one million units by 2030, and there were plans to build 5,000 units this year.

Elon Musk gives update on Tesla Optimus progress

Musk still believes Optimus will make up roughly 80 percent of Tesla’s value. In January, he said it would be “overwhelmingly the value of the company.”

Tesla plans to launch the Gen 3 version of Optimus soon, and although a video of a new-look prototype was released by Marc Benioff, the CEO of Salesforce, the company’s frontman stated that this was not what the next-generation prototype would look like.

Elon Musk confirms Tesla has never shown Optimus V3 design yet

This video seems to show there is still significant progress being made on the Optimus project, and it will be perhaps one of the most impressive humanoid robots available to consumers in the coming years.

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Elon Musk

Tesla Full Self-Driving v14 gets new release date, Elon Musk details

“Last minute bug cropped up with V14. Released is pushed to Monday, but that gives us time to add a few more features.”

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14 hours ago

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October 4, 2025

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Credit: Tesla

Tesla’s Full Self-Driving version 14 has gotten a new release date after new details from CEO Elon Musk opened up some new perspectives on the suite.

Originally slated for an “early wide release” of v14 this past week, then a launch of v14.1 and v14.2 this week and next week, respectively, delays arose after Tesla’s Autopilot team found some issues within the software.

Tesla FSD V14 set for early wide release next week: Elon Musk

Musk detailed on X this morning that a “last minute bug” appeared before release, which has now pushed FSD v14’s release back to this Monday:

Musk also said the delay would give Tesla the ability to “add a few more features,” which seems like an added advantage, although he did not provide any additional details on what these features could be.

In classic Musk fashion, he has teased the capabilities of this version of the FSD suite since it became public knowledge that Tesla was working on it. He said that it is the second most important update for the AI/Autopilot team since FSD v12.

V14 will have a parameter count that is ten times what previous iterations were, which should provide more accuracy and a more human-like operation.

Musk has said v14 “feels alive” and has used the word “sentient” to describe its performance. The goal with the new FSD rollouts is to eliminate as many interventions as possible, making it as close to human driving as possible.

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Investor's Corner

Tesla just got a weird price target boost from a notable bear

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1 day ago

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October 3, 2025

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Credit: Tesla Manufacturing

Tesla stock (NASDAQ: TSLA) just got a weird price target boost from a notable bear just a day after it announced its strongest quarter in terms of vehicle deliveries and energy deployments.

JPMorgan raised its price target on Tesla shares from $115 to $150. It maintained its ‘Underweight’ rating on the stock.

Despite Tesla reporting 497,099 deliveries, about 12 percent above the 443,000 anticipated from the consensus, JPMorgan is still skeptical that the company can keep up its momentum, stating most of its Q3 strength came from leaning on the removal of the $7,500 EV tax credit, which expired on September 30.

Tesla hits record vehicle deliveries and energy deployments in Q3 2025

The firm said Tesla benefited from a “temporary stronger-than-expected industry-wide pull-forward” as the tax credit expired. It is no secret that consumers flocked to the company this past quarter to take advantage of the credit.

The bump will need to be solidified as the start of a continuing trend of strong vehicle deliveries, the firm said in a note to investors. Analysts said that one quarter of strength was “too soon to declare Tesla as having sustainably returned to growth in its core business.”

JPMorgan does not anticipate Tesla having strong showings with vehicle deliveries after Q4.

There are two distinct things that stick out with this note: the first is the lack of recognition of other parts of Tesla’s business, and the confusion that surrounds future quarters.

JPMorgan did not identify Tesla’s strength in autonomy, energy storage, or robotics, with autonomy and robotics being the main focuses of the company’s future. Tesla’s Full Self-Driving and Robotaxi efforts are incredibly relevant and drive more impact moving forward than vehicle deliveries.

Additionally, the confusion surrounding future delivery numbers in quarters past Q3 is evident.

Will Tesla thrive without the EV tax credit? Five reasons why they might

Tesla will receive some assistance from deliveries of vehicles that will reach customers in Q4, but will still qualify for the credit under the IRS’s revised rules. It will also likely introduce an affordable model this quarter, which should have a drastic impact on deliveries depending on pricing.

Tesla shares are trading at $422.40 at 2:35 p.m. on the East Coast.

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