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SpaceX ‘sleeves’ Starship-derived propellant tank for the first time – here’s why

SpaceX has just taken a significant step towards completing the tank farm that will fuel Starship's first orbital launch attempts. (NASASpaceflight - bocachicagal)

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In a small but important step towards activating a pad capable of launching the largest and most powerful rocket ever built, SpaceX has ‘sleeved’ one of its Starship-derived propellant storage tanks for the first time.

Starship is a fully-reusable, two-stage liquid rocket designed to ultimately cut the cost of orbital launch by at least one magnitude, opening the door for humanity’s sustainable expansion to Earth orbit, the Moon, Mars, and even beyond. To accomplish that lofty feat, it has to be a massive rocket. Measuring approximately 120m (~395 ft) tall and 9m (~30 ft) wide, Starship and Super Heavy will weigh on the order of 300 metric tons (~675,000 lb) when empty.

Once filled to the brim with cryogenic liquid methane (CH4) and liquid oxygen (LOx) propellant and gas, though, a two-stage Starship will easily weigh more than 5000 tons (11 million lb) shortly before and after liftoff. Further, SpaceX wants to be able to launch at least two Starships from Boca Chica in rapid succession. To meet the staggering needs of back-to-back Starship launches, SpaceX has thus had to design and build what will be the world’s largest launch pad tank farm.

Work on that tank farm is already well underway, though progress has been slower than expected. The site’s foundation and a few associated blockhouses were mostly completed by January 2021. By early April, the company had completed the first of at least seven steel propellant storage tanks at its Starship factory and rolled it to the launch pad for installation.

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Notably, SpaceX chose to manufacture those storage tanks itself and ended up building structures virtually identical to the tanks that already make up most of flightworthy Starship and Super Heavy airframes. Depending on whether they’re meant to store liquid oxygen or methane, the seven tanks SpaceX is building are either 26 or 30 meters (85 or 100 feet) tall – though the concrete mounts they’re affixed to at the launch site are sized such that all storage tanks will have the same final height.

Of course, being made with the same tools and out of the same steel as Starship and Super Heavy, that means that SpaceX’s custom storage tanks are little more than 4mm (~1/6″) thick steel shells – about as bad as it gets for keeping cryogenic rocket fuel… cryogenic. If SpaceX were to simply use those unmodified tanks, it would be almost impossible to store Starship fuel for more than a few hours – and maybe just a few minutes – without it warming up past the point of usability.

As such, SpaceX’s final Starship tank farm design involves seven Starship-derived storage tanks and seven contractor-built tank sleeves. Measuring around 12m (~40 ft) wide and 40m (~130 ft) tall, those “cryo shells” will enclose all seven SpaceX-built tanks, allowing the company to fill the 1.5m (~5 ft) gap between them with an insulating solid, gas, or some combination of both. With those shells and insulation, SpaceX’s custom-built Starship tank form should be more than capable of storing cryogenic liquid oxygen and methane for days or even weeks.

As of August 5th, SpaceX has installed three of Starship’s custom ground supply equipment (GSE) tanks (with a fourth moved onsite on Thursday), moved two ‘cryo shells’ to temporary storage spots at the pad, and installed one cryo shell that actually turned out to be a million-gallon water tank. On Thursday, SpaceX ‘sleeved’ one of those storage tanks for the first time ever, marking an important milestone towards the activation of a tank farm capable of supporting Starship’s orbital launch debut. Another four sleeves are more or less complete, with the eighth and final sleeve likely just a week or two away from completion.

A fifth GSE tank is also more or less complete, leaving two more to go. However, with some basic math, it’s possible to determine that SpaceX’s orbital launch pad likely only needs five cryogenic tanks (three oxygen, two methane) – and possibly as few as four – to support Starship’s first orbital test flight(s). With SpaceX finally beginning to install tank sleeves, it’s possible that that four or five-tank milestone – and the first tests of SpaceX’s custom, unproven storage solution – are now much closer at hand.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Energy

Tesla launches Cybertruck vehicle-to-grid program in Texas

The initiative was announced by the official Tesla Energy account on social media platform X.

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Credit: Tesla

Tesla has launched a vehicle-to-grid (V2G) program in Texas, allowing eligible Cybertruck owners to send energy back to the grid during high-demand events and receive compensation on their utility bills. 

The initiative, dubbed Powershare Grid Support, was announced by the official Tesla Energy account on social media platform X.

Texas’ Cybertruck V2G program

In its post on X, Tesla Energy confirmed that vehicle-to-grid functionality is “coming soon,” starting with select Texas markets. Under the new Powershare Grid Support program, owners of the Cybertruck equipped with Powershare home backup hardware can opt in through the Tesla app and participate in short-notice grid stress events.

During these events, the Cybertruck automatically discharges excess energy back to the grid, supporting local utilities such as CenterPoint Energy and Oncor. In return, participants receive compensation in the form of bill credits. Tesla noted that the program is currently invitation-only as part of an early adopter rollout.

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The launch builds on the Cybertruck’s existing Powershare capability, which allows the vehicle to provide up to 11.5 kW of power for home backup. Tesla added that the program is expected to expand to California next, with eligibility tied to utilities such as PG&E, SCE, and SDG&E.

Powershare Grid Support

To participate in Texas, Cybertruck owners must live in areas served by CenterPoint Energy or Oncor, have Powershare equipment installed, enroll in the Tesla Electric Drive plan, and opt in through the Tesla app. Once enrolled, vehicles would be able to contribute power during high-demand events, helping stabilize the grid.

Tesla noted that events may occur with little notice, so participants are encouraged to keep their Cybertrucks plugged in when at home and to manage their discharge limits based on personal needs. Compensation varies depending on the electricity plan, similar to how Powerwall owners in some regions have earned substantial credits by participating in Virtual Power Plant (VPP) programs.

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Samsung nears Tesla AI chip ramp with early approval at TX factory

This marks a key step towards the tech giant’s production of Tesla’s next-generation AI5 chips in the United States.

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Image used with permission for Teslarati. (Credit: Tom Cross)

Samsung has received temporary approval to begin limited operations at its semiconductor plant in Taylor, Texas.

This marks a key step towards the tech giant’s production of Tesla’s next-generation AI5 chips in the United States.

Samsung clears early operations hurdle

As noted in a report from Korea JoongAng Daily, Samsung Electronics has secured temporary certificates of occupancy (TCOs) for a portion of its semiconductor facility in Taylor. This should allow the facility to start operations ahead of full completion later this year.

City officials confirmed that approximately 88,000 square feet of Samsung’s Fab 1 building has received temporary approval, with additional areas expected to follow. The overall timeline for permitting the remaining sections has not yet been finalized.

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Samsung’s Taylor facility is expected to manufacture Tesla’s AI5 chips once mass production begins in the second half of the year. The facility is also expected to produce Tesla’s upcoming AI6 chips. 

Tesla CEO Elon Musk recently stated that the design for AI5 is nearly complete, and the development of AI6 is already underway. Musk has previously outlined an aggressive roadmap targeting nine-month design cycles for successive generations of its AI chips.

Samsung’s U.S. expansion

Construction at the Taylor site remains on schedule. Reports indicate Samsung plans to begin testing extreme ultraviolet (EUV) lithography equipment next month, a critical step for producing advanced 2-nanometer semiconductors.

Samsung is expected to complete 6 million square feet of floor space at the site by the end of this year, with an additional 1 million square feet planned by 2028. The full campus spans more than 1,200 acres.

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Beyond Tesla, Samsung Foundry is also pursuing additional U.S. customers as demand for AI and high-performance computing chips accelerates. Company executives have stated that Samsung is looking to achieve more than 130% growth in 2-nanometer chip orders this year.

One of Samsung’s biggest rivals, TSMC, is also looking to expand its footprint in the United States, with reports suggesting that the company is considering expanding its Arizona facility to as many as 11 total plants. TSMC is also expected to produce Tesla’s AI5 chips. 

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Anti-Tesla union leader ditches X, urges use of Threads instead

Tesla Sweden and IF Metall have been engaged in a bitter dispute for over two years now. 

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UK Government, CC BY 2.0 , via Wikimedia Commons

Marie Nilsson, chair of Sweden’s IF Metall union and a prominent critic of Tesla, has left X and is urging audiences to follow the union on Meta’s Threads instead.

Tesla Sweden and IF Metall have been engaged in a bitter dispute for over two years now. 

Anti-Tesla union leader exits X

In a comment to Dagens Arbete (DA), Nilsson noted that her exit from X is not formally tied to IF Metall’s long-running labor dispute with Tesla Sweden. Still, she stated that her departure is affected by changes to the platform under Elon Musk’s leadership.

“We have stayed because many journalists pick up news there. But as more and more people have left X, we have felt that the standard has now been reached on that platform,” she said. 

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Jesper Pettersson, press officer at IF Metall, highlighted that the union’s departure from X is only indirectly linked to Tesla Sweden and Elon Musk. “Indirectly it does, since there is a lot of evidence that his ownership has caused the change in the platform to be so significant. 

“We have nevertheless assessed that the platform had value for reaching journalists, politicians and other opinion leaders. But it is a microscopic proportion of the public and our members who are there, and now that value has decreased,” Petterson added.

IF Metall sees Threads as an X alternative

After leaving X, IF Metall has begun using Threads, Meta’s alternative to the social media platform. The union described the move as experimental, noting that it is still evaluating how effective the platform will be for outreach and visibility.

Pettersson acknowledged that Meta also does not operate under Sweden’s collective bargaining model, but said the union sees little alternative if it wants to remain visible online.

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“In a perfect world, all large international companies would be supporters of the Swedish model when they come here. But unfortunately, the reality is not like that. If we are to be visible at all in this social media world, we have to play by the rules of the game. The alternative would be to become completely invisible, and that would not benefit our members,” he said. 

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