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SpaceX’s next Starlink launch will have to wait a bit longer

Pictured here during its third launch, Falcon 9 B1051 is scheduled to fly for the fourth time as early as next week. (SpaceX)

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According to NASASpaceflight.com sources, SpaceX’s next Starlink satellite launch will have to wait a bit longer after slipping about a week from its former April 16th target.

Recently discussed on Teslarati, SpaceX has planned what is effectively a “return to flight” launch just weeks after Falcon 9 suffered its first in-flight engine failure in almost eight years. While the rocket was able to adjust on the fly to ensure that the overall Starlink mission was a success, the unprecedentedly reused Falcon 9 booster was lost during its landing attempt. More importantly, the Merlin 1D engine failure immediately raised the concern of NASA and the US military, SpaceX’s most important launch customers.

Expected to launch on thrice-flown Falcon 9 booster B1051, a successful return-to-flight so soon after SpaceX’s Starlink-5 anomaly would strongly imply that the company has already identified and characterized the cause of that March 18th hiccup with a significant degree of confidence. While Starlink-6 (the seventh Starlink launch overall) wont exactly replicate the conditions preceding Starlink-5’s in-flight engine failure, a successful launch would hopefully help alleviate any major concerns from SpaceX’s customers. That mission, however, will now have to wait another week or so to launch.

According to NASASpaceflight.com sources, SpaceX’s next launch will have to wait a bit longer. (Richard Angle)

While not quite as flight-proven as B1048, the Falcon 9 booster that suffered an engine failure and was lost at sea last month, SpaceX (according to Next Spaceflight) has assigned Falcon 9 booster B1051 to its seventh Starlink launch. Since its first flight in March 2019, supporting Crew Dragon’s historic orbital launch debut, B1051 has completed two additional orbital-class launches and landings, lofting Canada’s three-satellite Radarsat Constellation Mission (RCM) in June 2019 and SpaceX’s fourth batch of 60 Starlink satellites in January 2020.

On its first mission, B1051 became the first Falcon 9 rocket to launch SpaceX’s new Crew Dragon spacecraft. (SpaceX)
For its second mission, Falcon 9 B1051 was shipped to SpaceX’s Vandenberg facilities to launch Canada’s Radarsat Constellation (RCM) in June 2019. (SpaceX)
B1051’s third launch placed the fourth batch of 60 Starlink satellites in orbit on January 29th, 2020. (Richard Angle)

The Starlink-6 (Flight 7) mission will be B1051’s fourth, making it the sixth SpaceX Falcon 9 booster to launch four times since booster B1048 pushed the envelope in November 2019 – just five months ago. Aside from Falcon 9 B1048’s Starlink-5 engine failure and subsequently unsuccessful landing attempt, SpaceX also lost booster B1056 after its fourth flight in February 2020. Excluding two or three new Falcon 9 boosters assigned to critical missions for NASA and the US military, those two booster losses shrunk SpaceX’s rocket fleet by 30-40%, leaving just three flight-proven Falcon 9 boosters for other Starlink or customer missions.

SpaceX does have two twice-flown Falcon Heavy side boosters, said by CEO Elon Musk to be relatively easy to convert into Falcon 9 boosters, but their status is currently unknown, leaving them as the wildcards of SpaceX’s rocket fleet.

Pictured here during their first landings in April 2019, boosters B1052 and B1053 could potentially be modified to serve as normal Falcon 9 boosters in SpaceX’s rocket fleet. (SpaceX)

For SpaceX to be able to continue an ambitious Starlink launch cadence throughout the rest of 2020, the successful recovery of flight-proven boosters like B1051, B1049, and B1059 will likely be uniquely paramount over the next few months. Assuming SpaceX is able to successfully launch its first astronauts on Crew Dragon (NET late May) and complete a second US military GPS satellite launch (NET June 30th), two once-flown boosters will thankfully enter the company’s fleet, raising it to five (or seven) strong in by July or August.

SpaceX’s next Starlink launch is now scheduled for no earlier than (NET) April 22nd, give or take a day or two.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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