News
SpaceX Starship booster survives record-breaking 31-engine static fire
SpaceX’s Starship rocket has survived a record-breaking engine test – potentially the most powerful static fire in the history of rocketry.
According to CEO Elon Musk, Super Heavy Booster 7 (B7) ultimately ignited 31 of its 33 Raptor engines. One engine was manually disabled “just before” the static fire, while the other faulty engine automatically shut down while attempting to ignite. The other 31 Raptors, however, completed a “full duration” static fire that lasted about five seconds. Musk says that even with two engines disabled, those that remained were “still enough…to reach orbit” – an excellent result despite the static fire’s imperfections.
Most importantly, Super Heavy Booster 7 survived the test without catching fire, exploding, or popping its tanks. To partially counteract the thrust of its Raptor engines, the rocket’s tanks were filled with some 3000 tons (6.6M lbs) of liquid oxygen and methane propellant. The stool-like orbital launch mount (OLM), which also survived the test in one piece, held Starship down with 20 clamps to counteract any remaining thrust. From SpaceX’s perspective, the fact alone that its only orbital-class Starship launch site survived the ordeal is likely enough for it to consider the static fire a success. But the test was much more than that.
The update that's rolling out to the fleet makes full use of the front and rear steering travel to minimize turning circle. In this case a reduction of 1.6 feet just over the air— Wes (@wmorrill3) April 16, 2024
Incinerating rocket records
Despite losing two Raptors, SpaceX still broke the all-time record for the number of rocket engines ignited simultaneously. That record was held by the Soviet N1 rocket, which launched four times with 30 NK-15 engines in the late 1960s and early 1970s. None of its test flights were successful, but N1 still set the record for the most thrust produced by a single rocket, generating up to 4500 tons (9.9M lbf) of thrust at liftoff.
Neither SpaceX nor CEO Elon Musk has confirmed it, reducing the odds that Super Heavy Booster 7 broke that historic thrust record. But it certainly could have. Each Raptor 2 engine can generate up to 230 tons (507,000 lbf) of thrust at sea level. Raptor is theoretically designed to throttle as low as 40%, or 92 tons (~200,000 lbf) of thrust. With 33 engines operating nominally at their minimum throttle setting, Super Heavy would have produced 3036 tons (~6.7M lbf) of thrust during today’s static fire – not a record.
For 31 Raptors to break N1’s thrust record, the average throttle setting would have had to be around 64% or higher – far from unreasonable. From a data-gathering perspective, a full-thrust static fire would be the most valuable 33-engine test SpaceX could attempt, but it would also be the riskiest and most stressful for the rocket and pad.
Former SpaceX executive Tom Mueller says that SpaceX broke N1’s record. Mueller is effectively the father of the Raptor engine, and likely still gets information straight from SpaceX engineers he used to work with. Still, one would expect SpaceX itself to proudly confirm as much if a rocket it built became the most powerful in history.
The most powerful rocket test in history?
Whether or not Starship became the most powerful rocket in history, it has likely become the most powerful rocket ever tested on the ground. The first stage of Saturn V produced around 3400 tons (7.5M lbf) of thrust during its first sea-level static fire in 1965. Likely contributing to its failure, N1’s booster was never static-fired. Other powerful rockets like the Space Shuttle and SLS use or used a combination of solid rocket boosters and liquid engines that cannot be tested together on the ground.
Unless SpaceX’s goal was a minimum-throttle static fire, Starship’s 31-Raptor static fire likely beat Saturn V’s record to become the most powerful ground test in the history of rocketry.
SpaceX’s next steps
While the 31 that did ignite appeared to perform about as well as SpaceX could have hoped, the two engines missing from February 9th’s historic Starship static fire have probably complicated the company’s next steps. To be fully confident in Starship’s ability to launch and fly a safe distance away from the launch site, SpaceX would likely need to complete a full 33-engine test. Meanwhile, Starship can’t fly until the Federal Aviation Administration approves a launch license, and the FAA could be stodgy enough to deny SpaceX a license without a perfect 33-engine static fire.
Alternatively, the FAA may accept that Starship could still safely launch and reach orbit while missing several Raptors. SpaceX could also guarantee that it will only allow Starship to lift off if all 33 engines are active, in which case a second 33-engine static fire attempt may not be necessary.
If SpaceX is happy with Booster 7’s 31-engine test results and isn’t too put off by any pad damage the test may or may not have caused, it will likely focus on finishing Starship 24. Ship 24 will then be transported back to the pad and reinstalled on top of Booster 7. SpaceX may choose to conduct another wet dress rehearsal or a static fire with the fully-stacked Starship, but it may also deem additional testing unnecessary.
Once all those tasks are completed, Ship 24 and Booster 7 will be ready to support Starship’s first orbital launch attempt. Prior to February 9th’s static fire, SpaceX CEO Elon Musk and COO/President Gwynne Shotwell agreed that Starship’s orbital launch debut could happen as early as March 2023. After today’s test, a March 2023 launch may be within reach.
Rewatch Super Heavy Booster 7’s historic static fire below.
News
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.
NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.
SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.
We’re excited for Falcon 9 and Dragon to launch @NASA’s Crew-15, 16, and 17 missions to the @Space_Station from Florida https://t.co/Qm16vVK9F3 pic.twitter.com/drg3s7GtuM
— SpaceX (@SpaceX) September 18, 2026
The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.
Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.
Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.
Investor's Corner
New drone video shows Tesla’s Optimus Factory reaching a turning point
New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.
Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.
The Giga Texas Optimus Factory latest update … construction keeps moving fast!
Steel assembly is now only about 5 column grids from the north perimeter beam. Concrete is going in on the three upper floors, rebar is still being laid for more pours, and footing / grade-beam work… pic.twitter.com/qvFPvwnYzW
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) September 17, 2026
Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.
Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.
Tesla Giga Texas to feature massive Optimus V4 production line
The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.
Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
New drone video shows Tesla’s Optimus Factory reaching a turning point
