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SpaceX Starship prototype charred but intact after catching fire [photos]

SpaceX employees inspect Starship SN4 for the first time some two days after the rocket finished its third Raptor engine test. (NASASpaceflight - bocachicagal)

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SpaceX teams have finally safed the fourth full-scale Starship prototype nearly two days after a Raptor engine test caught it on fire, an anomaly that left the massive rocket charred and damaged – but still intact.

While SN4’s survival is a welcome and unexpected outcome, the fire that broke out near the base of the rocket caused damage that will have to be repaired, while the fault that allowed that fire to occur in the first place will also need to be rectified. Had the same events transpired during the ship’s inaugural flight test, things could have gone even further south after the rocket lifted off, carrying it away from remotely-controlled water jets used to suppress unplanned fires on the pad.

Thankfully, SpaceX’s focus on testing, testing, and testing some more meant that Starship SN4’s minor self-immolation occurred on the ground when the stakes – while high – were much lower than they would have been with an airborne rocket. The problems uncovered will, of course, need to be fixed, inevitably delaying the ship’s first flight test, but odds are that SN4 now has a better shot at success thanks to those hiccups.

Starship SN4 has thankfully survived a ~48-hour ordeal that may have left the rocket partially uncontrolled. (NASASpaceflight – bocachicagal)

Thanks to the fact that Starships are constructed almost entirely out of steel, a little (or a lot of) fire shouldn’t theoretically be much of a problem. However, SpaceX has taken a rather freeform approach to its early Starship SNx prototypes, opting to bolt, weld, or tape on the vast majority of external hardware with little or no protection from the elements, including fires ignited by the ships themselves.

With SN4, it appears that the pressure jump experiences immediately after Raptor ignition (the ship’s third such test) shook some methane-related plumbing loose. Raptor continued to burn for another five or so seconds after that minor failure, shutting down as planned – but not before it ignited the methane the burst pipe was leaking. Additionally, after that new plume of boiling liquid methane caught fire, the fire it sustained proceeded to ignite insulation wrapped around the rocket’s launch. It burned vigorously, likely helping to damage wiring, ultimately causing SpaceX to partially lose control of the rocket and preventing attempts to inspect and fix the damage for two full days.

A May 8th view of the pipe (bottom right of Starship SN4) that failed on May 19th, starting a fire and damaging the rocket. (NASASpaceflight – bocachicagal)
A large scorch mark and blackened cabling are the only signs on Starship that anything went wrong on May 19th. (NASASpaceflight – bocachicagal)
Around the other side of the rocket, (apparently flammable) insulation haphazardly wrapped around part of the launch mount ~24 hours before testing caught fire and burned aggressively. The leftovers are pictured here on May 21st. (NASASpaceflight – bocachicagal)

It’s safe to say that SpaceX is probably going to prioritize avoiding the series of events that caused May 19th’s anomaly from here on out, considering that things could have easily gone much worse. Thankfully, whatever control SpaceX or the rocket itself retained after wire damage allowed it to safely offload its flammable propellant and vent expanding gases to prevent SN4’s tanks from bursting. Installing highly flammable insulation approximately 10 feet away from an active Raptor engine and giant controlled fire and explosion was also inadvisable and probably won’t be repeated.

(NASASpaceflight – bocachicagal)

Thankfully, the damage is clearly minimal and Starship SN4 survived the ordeal otherwise unscathed. With any luck, inspections and repairs will be quick and easy and SpaceX – as NASASpaceflight reporter Michael Baylor notes – will be able to complete an identical static fire test without starting a fire on Starship SN4. SpaceX has requested a new road closure (signifying planned testing) on May 28th with backup windows on May 29th and June 1st.

Thanks to Starship SN4’s unplanned delays, it now looks quite likely that SpaceX’s next full-scale Starship prototype (SN5) will be completed – or nearly so – by the time that its predecessor is cleared for flight. “Too many Starships” is certainly a welcome problem to have.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Cybercab is changing the look of Austin’s roads, and it’s not even in production yet

Videos and photos showed the sleek, two-seat autonomous vehicles navigating traffic.

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Credit: @niccruzpatane/X

Even before entering production, Tesla’s Cybercab is already transforming the appearance of Austin’s streets, with multiple prototypes spotted testing in downtown areas recently. 

Videos and photos showed the sleek, two-seat autonomous vehicles navigating traffic. Interestingly enough, the vehicles were equipped with temporary steering wheels and human safety drivers.

Recent Cybercab sightings

Over the weekend, enthusiasts captured footage of two Cybercabs driving together in central Austin, their futuristic silhouettes standing out amid regular traffic. While the vehicles featured temporary steering wheels and side mirrors for now, they retained their futuristic, production-intent exterior design.

Industry watcher Sawyer Merritt shared one of the vehicles’ videos, noting the increasing frequency of the autonomous two-seater’s sightings.

Previewing the autonomous future

Sightings of the Cybercab have been ramping in several key areas across the United States in recent weeks. Sightings include units at Apple’s Visitor Center in California, the Fremont factory test track, and in Austin’s streets.

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The increased activity suggests that Tesla is in overdrive, validating the autonomous two-seater ahead of its planned volume production. Elon Musk confirmed at the 2025 Shareholder Meeting that manufacturing begins around April 2026 with ambitious targets, and during an All-Hands meeting earlier this year, Musk hinted that ultimately, Tesla’s factories should be able to produce one Cybercab every 10 seconds. 

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Tesla celebrates 9 million vehicles produced globally

The achievement, announced by Tesla Asia on X, celebrated not just the Shanghai team’s output but the company’s cumulative production across all its factories worldwide.

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Credit: Tesla Asia/X

Tesla has achieved a new milestone, rolling out its nine millionth vehicle worldwide from Giga Shanghai. 

The achievement, announced by Tesla Asia on X, celebrated not just the Shanghai team’s output but the company’s cumulative production across all its factories worldwide. The milestone came as 2025 drew to a close, and it inspired praise from some of the company’s key executives.

Tesla’s 9 million vehicle milestone

The commemorative photo from Tesla Asia featured the Giga Shanghai team assembled on the factory floor, surrounding the milestone Model Y unit, which looked pristine in white. The image was captioned: “Our 9 millionth vehicle globally has just rolled off the production line at Giga Shanghai. Thanks to our owners and supporters around the world.” 

Senior Vice President of Automotive Tom Zhu praised Tesla’s factory teams for the remarkable milestone. He also shared his gratitude to Tesla owners for their support. “Congrats to all Tesla factories for this amazing milestone! Thanks to our owners for your continued support!” Zhu wrote in a post on X.

Giga Shanghai’s legacy

Tesla’s nine million vehicle milestone is especially impressive considering that just 207 days ago, the company announced that it had built its eight millionth car globally. The eight millionth Tesla, a red Model Y, was built in Giga Berlin. The fact that Tesla was able to build a million cars in less than seven months is quite an accomplishment. 

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Giga Shanghai, Tesla’s largest factory by volume, has been instrumental to the company’s overall operations, having reached four million cumulative vehicles earlier in 2025. The plant produces Model 3 and Model Y for both domestic Chinese and export markets, making it the company’s primary vehicle export hub. 

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Tesla officially publishes Q4 2025 vehicle delivery consensus

By releasing these numbers directly, Tesla establishes a clear, transparent benchmark ahead of its actual results.

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Credit: Tesla

Tesla has taken the rather unusual step of officially publishing its company-compiled Q4 2025 delivery consensus on the Investor Relations site. As per analyst estimates, Tesla is expected to deliver 422,850 vehicles and deploy 13.4 GWh of battery storage systems this Q4 2025. 

By releasing these numbers directly, Tesla establishes a clear, transparent benchmark ahead of its actual results, making it harder for narratives to claim a “miss” based on outlier estimates.

Official consensus sets the record straight

Tesla’s IR press release detailed the consensus from 20 analysts for vehicle deliveries and 16 analysts for energy deployments. As per the release, full-year 2025 consensus delivery estimates come in at 1,640,752 vehicles, an 8.3% decline from 2025’s FY deliveries of 1,789,226 cars. 

Tesla noted that while it “does not endorse any information, recommendations or conclusions made by the analysts,” its press release does provide a notable reference point. Analysts contributing to the company compiled consensus include Daiwa, DB, Wedbush, Oppenheimer, Canaccord, Baird, Wolfe, Exane, Goldman Sachs, RBC, Evercore ISI, Barclays, Wells Fargo, Morgan Stanley, UBS, Jefferies, Needham, HSBC, Cantor Fitzgerald, and William Blair.

Credit: Tesla Investor Relations

Tesla’s busy Q4 2025

Tesla seems to be pushing hard to deliver as many vehicles as possible before the end of 2025, despite the company’s future seemingly being determined not by vehicle deliveries, but FSD and Optimus’ rollout and ramp. Still, reports from countries such as China are optimistic, with posts on social media hinting that Tesla’s delivery centers in the country are appearing packed as the final weeks of 2025 unfold.

The Tesla Model Y and Model 3 are also still performing well in China’s premium EV segment. Based on data from January to November, the Model Y took China’s number one spot in the RMB 200,000-RMB 300,000 segment for electric vehicles, selling 359,463 units. The Model 3 sedan took third place, selling 172,392. This is quite impressive considering that both the Model Y and Model 3 command a premium compared to their domestic rivals. 

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