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SpaceX Starship prototype charred but intact after catching fire [photos]

SpaceX employees inspect Starship SN4 for the first time some two days after the rocket finished its third Raptor engine test. (NASASpaceflight - bocachicagal)

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SpaceX teams have finally safed the fourth full-scale Starship prototype nearly two days after a Raptor engine test caught it on fire, an anomaly that left the massive rocket charred and damaged – but still intact.

While SN4’s survival is a welcome and unexpected outcome, the fire that broke out near the base of the rocket caused damage that will have to be repaired, while the fault that allowed that fire to occur in the first place will also need to be rectified. Had the same events transpired during the ship’s inaugural flight test, things could have gone even further south after the rocket lifted off, carrying it away from remotely-controlled water jets used to suppress unplanned fires on the pad.

Thankfully, SpaceX’s focus on testing, testing, and testing some more meant that Starship SN4’s minor self-immolation occurred on the ground when the stakes – while high – were much lower than they would have been with an airborne rocket. The problems uncovered will, of course, need to be fixed, inevitably delaying the ship’s first flight test, but odds are that SN4 now has a better shot at success thanks to those hiccups.

Starship SN4 has thankfully survived a ~48-hour ordeal that may have left the rocket partially uncontrolled. (NASASpaceflight – bocachicagal)

Thanks to the fact that Starships are constructed almost entirely out of steel, a little (or a lot of) fire shouldn’t theoretically be much of a problem. However, SpaceX has taken a rather freeform approach to its early Starship SNx prototypes, opting to bolt, weld, or tape on the vast majority of external hardware with little or no protection from the elements, including fires ignited by the ships themselves.

With SN4, it appears that the pressure jump experiences immediately after Raptor ignition (the ship’s third such test) shook some methane-related plumbing loose. Raptor continued to burn for another five or so seconds after that minor failure, shutting down as planned – but not before it ignited the methane the burst pipe was leaking. Additionally, after that new plume of boiling liquid methane caught fire, the fire it sustained proceeded to ignite insulation wrapped around the rocket’s launch. It burned vigorously, likely helping to damage wiring, ultimately causing SpaceX to partially lose control of the rocket and preventing attempts to inspect and fix the damage for two full days.

A May 8th view of the pipe (bottom right of Starship SN4) that failed on May 19th, starting a fire and damaging the rocket. (NASASpaceflight – bocachicagal)
A large scorch mark and blackened cabling are the only signs on Starship that anything went wrong on May 19th. (NASASpaceflight – bocachicagal)
Around the other side of the rocket, (apparently flammable) insulation haphazardly wrapped around part of the launch mount ~24 hours before testing caught fire and burned aggressively. The leftovers are pictured here on May 21st. (NASASpaceflight – bocachicagal)

It’s safe to say that SpaceX is probably going to prioritize avoiding the series of events that caused May 19th’s anomaly from here on out, considering that things could have easily gone much worse. Thankfully, whatever control SpaceX or the rocket itself retained after wire damage allowed it to safely offload its flammable propellant and vent expanding gases to prevent SN4’s tanks from bursting. Installing highly flammable insulation approximately 10 feet away from an active Raptor engine and giant controlled fire and explosion was also inadvisable and probably won’t be repeated.

(NASASpaceflight – bocachicagal)

Thankfully, the damage is clearly minimal and Starship SN4 survived the ordeal otherwise unscathed. With any luck, inspections and repairs will be quick and easy and SpaceX – as NASASpaceflight reporter Michael Baylor notes – will be able to complete an identical static fire test without starting a fire on Starship SN4. SpaceX has requested a new road closure (signifying planned testing) on May 28th with backup windows on May 29th and June 1st.

Thanks to Starship SN4’s unplanned delays, it now looks quite likely that SpaceX’s next full-scale Starship prototype (SN5) will be completed – or nearly so – by the time that its predecessor is cleared for flight. “Too many Starships” is certainly a welcome problem to have.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla is preparing to take on autonomy’s final boss

India’s city streets are notorious for their complexity and congestion.

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Credit: Whole Mars Catalog/YouTube

If there is any sign that Tesla is now confident about its self-driving program, it would be this. As could be seen on Tesla’s Careers page, the company is now hiring Autopilot Vehicle Operators in Delhi and Mumbai, India. 

As far as real-world traffic is concerned, one could argue that India’s city streets are the final boss of autonomous driving systems due to their complexity and congestion.

Tesla job openings

As per Tesla in its recent job openings, Prototype Vehicle Operators will be responsible for driving an engineering vehicle for extended periods and conducting dynamic audio and camera data collection for testing and training purposes. In both its job listings for Mumbai and Delhi, Tesla noted that successful applicants will be gathering real-world data on the weekends and around the clock. 

Considering the job openings in India, Tesla seems to be intent on rolling out its advanced driver-assist systems like FSD in the country. This is quite interesting, as Tesla is not hiring Prototype Vehicle Operators in other territories that recently launched, such as the Philippines. Perhaps Tesla intends to tackle FSD’s final boss of sorts before rolling out FSD in other territories.

FSD’s rollout

Tesla’s autonomous driving program uses the company’s Full Self-Driving system, which is currently available on vehicles in North America and China. Tesla, however, has a more advanced version of FSD called Unsupervised FSD, which is currently being used in vehicles that are part of the Robotaxi pilot in Austin and the Bay Area.

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Elon Musk has also recently announced on X that Tesla will be releasing FSD V14 in the coming weeks. He also shared a number of improvements that can be expected from FSD V14. “The FSD release in about 6 weeks will be a dramatic gain with a 10X higher parameter count and many other improvements. It’s going through training & testing now. Once we confirm real-world safety of FSD 14, which we think will be amazing, the car will nag you much less,” Musk wrote in his post. 

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Tesla Sweden finally makes IF Metall union give up 600-day strike

Tesla and the union have opened the door to resolutions that do not involve a collective agreement.

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(Credit: NicklasNilsso14)

After nearly two years of industrial action and sympathy strikes, Swedish labor union IF Metall has stated that it is softening its stance in its dispute with Tesla. With this, Tesla and the union have opened the door to resolutions that do not involve a collective agreement. 

Union chair Marie Nilsson told Sveriges Radio’s Ekot that while the preferred outcome remains a signed agreement, “other alternative solutions” are now on the table.

Union reconsiders rigid demands

The strike, which began over 600 days ago, has been marked by a series of strategic moves from both sides. IF Metall blocked Tesla’s access to license plates by targeting mail delivery, while Tesla bypassed the restrictions by importing vehicles in bulk through German ferries to Trelleborg, among other strategies. 

Despite the high-profile tactics, the number of active strikers has been relatively small, just about 60 in total, as noted in a CarUp report. Tesla Sweden has also maintained that it does not intend to bow down to the union’s demands. Over the 600-day strike, Tesla Sweden has adapted its operations to get around the union and its allies’ strikes.

Possible paths to ultimate resolution

Nilsson, for her part, noted that IF Metall is now willing to explore alternatives, such as embedding industry-standard terms directly into Tesla’s employment contracts or shifting Tesla’s Swedish operations to a company that already has a collective agreement.

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“You can do it in different ways. The easiest thing would be to sign a collective agreement. But when that is not possible, we have to find other alternative solutions as well, so we are open to discussion,” Nilsson stated.

IF Metall, if any, has acknowledged that Tesla has already improved working conditions in Sweden since the dispute began. Tesla Sweden has argued that its working conditions are already better than union standards, which is reportedly one of the reasons why very few company employees actually participated in IF Metall’s strike.

“There have been conversations throughout the journey where we compared our conditions. Tesla has adjusted details without going into details, they want to be a good employer, it’s about wages and conditions,” Nilsson stated.

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Cybertruck

Tesla Cybertruck is getting a big security upgrade

“Cybertruck was not 100% carryover in execution like S3XY, so it required work.”

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Credit: Tesla

Tesla confirmed today that a massive Cybertruck security feature is on the way soon, and it is one that owners have been asking about for a long time.

Like all Teslas, Cybertruck has the excellent security feature known as “Sentry Mode.” The feature essentially turns your Tesla into a moving security camera, recording any event that happens nearby.

It has been used to solve crimes such as vandalism and burglary, and even used by police departments to solve other, high-profile crimes.

Tesla quietly added this extra Sentry Mode feature to deter vandals

However, Cybertruck has been missing one key feature of Sentry Mode: the use of the B-Pillar camera has not been enabled, leaving one of the most vandalized and targeted vehicles in the United States with a weakness.

One person who has been vocal about it is Tesla Cybertruck enthusiast Greggertruck, who has been pushing for answers for months. He finally got his answer from Cybertruck Vehicle Program Manager Siddhant Awasthi:

“It will come soon! Cybertruck was not 100% carryover in execution like SX3Y so it required work. Team has finished work on this and just need to make sure it’s validated and runs reliably (which it should for its feature).”

It sounds as if Tesla’s issue was something they similarly experienced when deploying Full Self-Driving to Cybertruck. The other four Tesla vehicles were able to use FSD because they’re all relatively similar in ride height and overall functionality. They share tons of similarities.

Cybertruck did not get FSD right away because Tesla still had to work on the differences between it and the other cars in the lineup. As Awasthi said, “Cybertruck was not 100% carryover in execution like S3XY, so it required work.”

Tesla Cybertruck FSD release expected for Sept, Park Assist to come first

It sounds as if Tesla is close to resolving some of the more intricate details of adding the functionality, and it was just a matter of time before it figured out the issue.

The release of the B-Pillar camera being active during Sentry Mode events on Cybertruck will likely come in a software update in the coming weeks.

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