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SpaceX Starship prototype charred but intact after catching fire [photos]

SpaceX employees inspect Starship SN4 for the first time some two days after the rocket finished its third Raptor engine test. (NASASpaceflight - bocachicagal)

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SpaceX teams have finally safed the fourth full-scale Starship prototype nearly two days after a Raptor engine test caught it on fire, an anomaly that left the massive rocket charred and damaged – but still intact.

While SN4’s survival is a welcome and unexpected outcome, the fire that broke out near the base of the rocket caused damage that will have to be repaired, while the fault that allowed that fire to occur in the first place will also need to be rectified. Had the same events transpired during the ship’s inaugural flight test, things could have gone even further south after the rocket lifted off, carrying it away from remotely-controlled water jets used to suppress unplanned fires on the pad.

Thankfully, SpaceX’s focus on testing, testing, and testing some more meant that Starship SN4’s minor self-immolation occurred on the ground when the stakes – while high – were much lower than they would have been with an airborne rocket. The problems uncovered will, of course, need to be fixed, inevitably delaying the ship’s first flight test, but odds are that SN4 now has a better shot at success thanks to those hiccups.

Starship SN4 has thankfully survived a ~48-hour ordeal that may have left the rocket partially uncontrolled. (NASASpaceflight – bocachicagal)

Thanks to the fact that Starships are constructed almost entirely out of steel, a little (or a lot of) fire shouldn’t theoretically be much of a problem. However, SpaceX has taken a rather freeform approach to its early Starship SNx prototypes, opting to bolt, weld, or tape on the vast majority of external hardware with little or no protection from the elements, including fires ignited by the ships themselves.

With SN4, it appears that the pressure jump experiences immediately after Raptor ignition (the ship’s third such test) shook some methane-related plumbing loose. Raptor continued to burn for another five or so seconds after that minor failure, shutting down as planned – but not before it ignited the methane the burst pipe was leaking. Additionally, after that new plume of boiling liquid methane caught fire, the fire it sustained proceeded to ignite insulation wrapped around the rocket’s launch. It burned vigorously, likely helping to damage wiring, ultimately causing SpaceX to partially lose control of the rocket and preventing attempts to inspect and fix the damage for two full days.

A May 8th view of the pipe (bottom right of Starship SN4) that failed on May 19th, starting a fire and damaging the rocket. (NASASpaceflight – bocachicagal)
A large scorch mark and blackened cabling are the only signs on Starship that anything went wrong on May 19th. (NASASpaceflight – bocachicagal)
Around the other side of the rocket, (apparently flammable) insulation haphazardly wrapped around part of the launch mount ~24 hours before testing caught fire and burned aggressively. The leftovers are pictured here on May 21st. (NASASpaceflight – bocachicagal)

It’s safe to say that SpaceX is probably going to prioritize avoiding the series of events that caused May 19th’s anomaly from here on out, considering that things could have easily gone much worse. Thankfully, whatever control SpaceX or the rocket itself retained after wire damage allowed it to safely offload its flammable propellant and vent expanding gases to prevent SN4’s tanks from bursting. Installing highly flammable insulation approximately 10 feet away from an active Raptor engine and giant controlled fire and explosion was also inadvisable and probably won’t be repeated.

(NASASpaceflight – bocachicagal)

Thankfully, the damage is clearly minimal and Starship SN4 survived the ordeal otherwise unscathed. With any luck, inspections and repairs will be quick and easy and SpaceX – as NASASpaceflight reporter Michael Baylor notes – will be able to complete an identical static fire test without starting a fire on Starship SN4. SpaceX has requested a new road closure (signifying planned testing) on May 28th with backup windows on May 29th and June 1st.

Thanks to Starship SN4’s unplanned delays, it now looks quite likely that SpaceX’s next full-scale Starship prototype (SN5) will be completed – or nearly so – by the time that its predecessor is cleared for flight. “Too many Starships” is certainly a welcome problem to have.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX Starship Flight 13 faces wrath of the Texas skies

SpaceX pushed Starship Flight 13 to Friday, blaming weather instead of the previous engine issues.

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SpaceX called off Thursday’s launch attempt of Starship Flight 13, pushing the mission to Friday because of weather tied to Tropical Storm Bertha. The company confirmed the delay on X, noting “Now targeting Friday, July 24 for Starship’s thirteenth flight test, due to weather. A key objective for the flight test is to get clear imagery from the ground of Starship’s heatshield as it flies at a higher dynamic pressure during ascent, which won’t be possible with today’s weather conditions.”

This is the second delay for Flight 13 in two weeks. SpaceX first tried to launch the mission on July 16, but the countdown ended in an automated abort at T-0 when four of Super Heavy Booster 20’s 33 Raptor engines failed to ignite. Musk said at the time that two Raptors would need to be removed and replaced, as Teslarati reported. The company spent the following week destacking Ship 40 and Booster 20, swapping engines, and running leak checks before restacking the vehicle on Pad 2 Wednesday night, according to Spaceflight Now’s live coverage.

Elon Musk debunks $52 billion SpaceX-NVIDIA GPU deal

 

Unlike the engine problem, Thursday’s delay has nothing to do with the hardware. SpaceX wants clean footage of Starship’s heat shield captured from the ground as the vehicle flies through max dynamic pressure, something the storm’s cloud cover over South Texas would not allow. The company said visibility should improve for Friday’s attempt, with the same 90 minute window opening at 5:45 p.m. CT.

Flight 13 will be the second outing for the V3 versions of Starship and Super Heavy, following their debut on Flight 12 in May. The mission carries 20 production Starlink V3 satellites, the first time SpaceX has flown operational satellites rather than mass simulators on Starship. Six of those satellites are fitted with cameras to inspect the heat shield from a different angle during ascent, giving engineers a second data source beyond the ground imagery the weather is currently blocking.

Booster 20 will attempt a boostback burn and a splashdown landing burn in the Gulf of America, while Ship 40 follows a suborbital trajectory toward a landing in the Indian Ocean. The flight plan largely mirrors Flight 12, though the booster will run a more aggressive ascent burn after max Q this time, and the ship’s heat shield includes load sensing tiles meant to measure stress at the higher dynamic pressure SpaceX is targeting.

If Friday’s attempt succeeds, Flight 13 could be the last suborbital test in the program. SpaceX is already looking to push for an orbital flight on Flight 14.

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Investor's Corner

Tesla stock tumbles after earnings, one of its sharpest single-day declines

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Credit: Tesla

Tesla stock (NASDAQ: TSLA) endured one of its sharpest single-day declines in years on July 23, tumbling approximately 14.5 percent and closing near $320 after opening the session around $374. The drop erased more than $140 billion in market value amid heavy trading volume and left the shares at multi-week lows.

The sell-off followed the company’s second-quarter 2026 results, released the previous evening. Tesla reported record revenue of $28.2 billion, up 26 percent year over year, driven by a Q2-record 480,126 vehicle deliveries. Energy storage deployments also rose strongly.

Tesla (TSLA) Q2 2026 earnings results: miss on EPS, beat on revenue

Yet profitability disappointed sharply. Operating income fell 57 percent to $398 million, compressing the operating margin to just 1.4 percent. Non-GAAP earnings per share came in at $0.33, well below the roughly $0.53 analysts had expected. Free cash flow turned negative by $1.1 billion as capital expenditures surged 142 percent to $5.8 billion, largely tied to accelerated spending on artificial intelligence, robotics, and autonomous systems.

The losses on capex were expected, as Tesla said it would be spending heavily in 2026.

Investors also reacted to lingering uncertainty surrounding key product timelines. During the Earnings Call, management reiterated ambitions for Robotaxi deployment and the Optimus humanoid robot, but offered limited new concrete milestones, renewing questions about execution pace that have long accompanied Tesla’s ambitious roadmap.

The magnitude of the decline places it among Tesla’s more severe one-day percentage losses since its 2010 initial public offering. Historically, the two largest single-day drops (split-adjusted) remain September 8, 2020, when shares fell 21.1 percent amid broader market volatility and valuation concerns, and January 13, 2012, with a 19.3 percent plunge during the company’s early growth struggles.

Other notable declines include an 18.6 percent drop on March 16, 2020, at the onset of pandemic-related market turmoil. Thursday’s move ranks roughly ninth on the all-time list but stands out as the steepest in more than a year.

Despite the short-term pain, Tesla’s long-term trajectory has repeatedly recovered from such volatility. The latest results underscore both the strength of its core automotive and energy businesses and the near-term costs of heavy investment in next-generation technologies.

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Elon Musk

Elon Musk is not happy about this Tesla Full Self-Driving approval delay

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Credit: Tesla

Elon Musk clapped back at France’s decision to withhold the approval for Tesla’s Full Self-Driving (FSD) Supervised system, projecting a clear and blunt message to French Transport Minister Phillippe Tabarot, after he publicly rejected the technology in its current form.

Tabarot outlines several concerns with Tesla Full Self-Driving in a detailed video statement, where he said, “The safety trade-offs are not yet sufficient to authorize it as it currently stands,” he said. He emphasized that FSD is not a true self-driving system and that the driver remains fully responsible.

Key issues Tabarot also brought up included allowing speeding when surrounding traffic exceeds limits and what he believes are insufficient guarantees of driver attention during complex urban maneuvers such as lane changes, intersections, and roundabouts.

While acknowledging technological progress and France’s support for autonomous innovation, Tabarot stressed that deployment must prioritize road safety. He noted ongoing technical discussions with Tesla, the Netherlands, and other European partners, with further ecosystem meetings planned for the fall.

Musk’s rebuke highlights the human cost of regulatory caution. Tesla’s latest safety reports provide compelling data supporting accelerated adoption. In the most recent 12-month period, vehicles using FSD (Supervised) recorded one major collision per approximately 5.1 million miles driven, dramatically better than the U.S. national average of one crash per 698,000 miles.

Even Tesla vehicles driven manually with active safety features outperform the average by a wide margin. These figures come from billions of real-world miles of telemetry, showing FSD vehicles involved in far fewer incidents than both manual Teslas and the broader U.S. fleet.

Critics argue Tesla’s comparisons require careful scrutiny regarding reporting thresholds and fleet demographics, yet the data consistently positions FSD as a potential lifesaver. With road fatalities remaining a leading cause of death worldwide, Musk contends that proven safer technology should not face prolonged bureaucratic hurdles.

France’s measured approach reflects the broader European regulatory caution, which many, especially Musk, have been critical of in the past. However, as autonomous systems from Tesla and competitors like Waymo demonstrate superior safety in independent studies, pressure is mounting for harmonized approvals.

Musk’s warning carries the belief that every month of delay may equate to avoidable tragedies on European roads.

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