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SpaceX stacks Starship and Super Heavy booster for “wet dress rehearsal” test

SpaceX has fully stacked Ship 24 and Booster 7 for the third (and hopefully second to last) time. (SpaceX)

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For the third time in three months, SpaceX has fully assembled Starship 24 and Super Heavy Booster 7 after another period of separate tests, repairs, and modifications.

Measuring around 120 meters (~390 ft) tall from ship tip to booster tail, the fully-stacked rocket is again the largest ever assembled. Compared to the Falcon 9 and Falcon Heavy rockets SpaceX currently operates, Starship is far larger. It’s also meant to be fully reusable, while the Falcon family – which expends its orbital upper stage – is roughly 80% reusable. If SpaceX can meet its technical goals, Starship could eventually cost around a magnitude less to launch than Falcon while carrying roughly 5-20 times more payload per launch. In short, it could revolutionize the cost of access to orbit.

Combined with orbital refilling, the ability to transfer propellant between Starships, reusable Starships could also radically exceed Falcon 9 or even Falcon Heavy’s expendable performance. But first, SpaceX needs to make sure that Starship can reach orbit at all.

Compared to Ship 20 and Booster 4, earlier prototypes that were also fully stacked a few times in 2021 and early 2022 before their retirement, Ship 24 and Booster 7 are closer to supporting Starship’s first orbital launch attempt. After their latest full-stack milestone, they could be just a few major tests away from being cleared for flight.

“According to CEO Elon Musk and a NASA official, the last major standalone test between Booster 7 and flight readiness is a full 33-engine static fire. Together, B7’s 33 Raptor 2 engines could produce up to 7600 tons (16.7 million lbf) of thrust at sea level, likely making Starship the most powerful rocket stage in the history of spaceflight.

A wet dress rehearsal is a routine test conducted before a rocket launch and is generally designed to simulate every aspect of a launch save for engine ignition and liftoff. Most importantly, that involves fully filling the rocket with propellant and passing all of the checks the same rocket would need to pass to be cleared for launch. The first full-stack WDR will test Starbase’s launch facilities just as much as Booster 7 and Ship 24.”

Teslarati.com – January 9th, 2023

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The January 9th assembly of B7 and S24 confirms that the WDR will likely occur first, as conducting the first 33-Raptor Super Heavy static fire while fully stacked would unnecessarily risk the Starship. Ship 24 could fly on a future booster if B7 does not pass (or survive) proof testing. More likely than not, Ship 24 will be removed from Booster 7 after WDR testing, freeing Super Heavy for one last round of standalone static fire testing. If that testing clears Booster 7, Ship 24 will be reinstalled – possibly for the last time.

While hardware challenges continue to trump paperwork, an FAA launch license is another significant hurdle standing between SpaceX and Starship’s orbital launch debut. SpaceX and the FAA are in the middle of hammering out the details of such a license, which is partially contingent upon the completion of dozens of “mitigation” measures. Because Starship’s unprecedented size elevates the risk it could pose to local residents, it’s likely that that license is also contingent upon results from ground tests and will be one of the last gates to be lifted.

SpaceX has three windows that could be used for B7/S24 full-stack testing this week: two from 8am to 8pm CST on January 11th and 12th and one from 8am to 4pm on January 13th. CEO Elon Musk says that Starship could be ready for its first orbital launch attempt as early as late February or March 2023.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla teases new market entrance with confusing and cryptic message

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(Credit: Tesla)

Tesla teased its entrance into a new market with a confusing and what appeared to be cryptic message on the social media platform X.

The company has been teasing its entrance into several markets, including Africa, which would be a first, and South America, where it only operates in Chile.

In September, Tesla started creating active job postings for the Colombian market, hinting it would expand its presence in South America and launch in a new country for the first time in two years.

Tesla job postings seem to show next surprise market entry

The jobs were related to various roles, including Associate Sales Manager, Advisors in Sales and Delivery, and Service Technicians. These are all roles that would indicate Tesla is planning to launch a wide-scale effort to sell, manage, and repair vehicles in the market.

Last night, Tesla posted its latest hint, a cryptic video that seems to show the outline of Colombia, teasing its closer than ever to market entry:

This would be the next expansion into a continent where it does not have much of a presence for Tesla. Currently, there are only two Supercharger locations on the entire continent, and they’re both in Chile.

Tesla will obviously need to expand upon this crucial part of the ownership experience to enable a more confident consumer base in South America as a whole. However, it is not impossible, as many other EV charging infrastructures are available, and home charging is always a suitable option for those who have access to it.

Surprisingly, Tesla seems to be more concerned about these middle-market countries as opposed to the larger markets in South America, but that could be by design.

If Tesla were to launch in Brazil initially, it may not be able to handle the uptick in demand, and infrastructure expansion could be more difficult. Brazil may be on its list in the upcoming years, but not as of right now.

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Tesla expands crucial Supercharging feature for easier access

It is a useful tool, especially during hours of congestion. However, it has not been super effective for those who drive non-Tesla EVs, as other OEMs use UI platforms like Google’s Android Auto or Apple’s iOS.

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tesla supercharger
Credit: Tesla

Tesla has expanded a crucial Supercharging feature that helps owners identify stall availability at nearby locations.

Tesla said on Tuesday night that its “Live Availability” feature, which shows EV owners how many stalls are available at a Supercharger station, to Google Maps, a third-party app:

Already offering it in its own vehicles, the Live Availability feature that Teslas have is a helpful feature that helps you choose an appropriate station with plugs that are immediately available.

A number on an icon where the Supercharger is located lets EV drivers know how many stalls are available.

It is a useful tool, especially during hours of congestion. However, it has not been super effective for those who drive non-Tesla EVs, as other OEMs use UI platforms like Google’s Android Auto or Apple’s iOS.

Essentially, when those drivers needed to charge at a Supercharger that enables non-Tesla EVs to plug in, there was a bit more of a gamble. There was no guarantee that a plug would be available, and with no way to see how many are open, it was a risk.

Tesla adding this feature allows people to have a more convenient and easier-to-use experience if they are in a non-Tesla EV. With the already expansive Supercharger Network being available to so many EV owners, there is more congestion than ever.

This new feature makes the entire experience better for all owners, especially as there is more transparency regarding the availability of plugs at Supercharger stalls.

It will be interesting to see if Tesla is able to expand on this new move, as Apple Maps compatibility is an obvious goal of the company’s in the future, we could imagine. In fact, this is one of the first times an Android Auto feature is available to those owners before it became an option for iOS users.

Apple owners tend to get priority with new features within the Tesla App itself.

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Elon Musk’s Boring Co goes extra hard in Nashville with first rock-crushing TBM

The Boring Company’s machine for the project is now in final testing.

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Credit: The Boring Company/X

The Boring Company is gearing up to tackle one of its toughest projects yet, a new tunnel system beneath Nashville’s notoriously tough limestone terrain. Unlike the soft-soil conditions of Las Vegas and Austin, the Music City Loop will require a “hard-rock” boring machine capable of drilling through dense, erosion-resistant bedrock. 

The Boring Company’s machine for the project is now in final testing.

A boring hard-rock tunneling machine

The Boring Company revealed on X that its new hard-rock TBM can generate up to 4 million pounds of grip force and 1.5 million pounds of maximum thrust load. It also features a 15-filter dust removal system designed to keep operations clean and efficient during excavation even in places where hard rock is present.

Previous Boring Co. projects, including its Loop tunnels in Las Vegas, Austin, and Bastrop, were dug primarily through soft soils. Nashville’s geology, however, poses a different challenge. Boring Company CEO and President Steve Davis mentioned this challenge during the project’s announcement in late July.

“It’s a tough place to tunnel, Nashville. If we were optimizing for the easiest places to tunnel, it would not be here. You have extremely hard rock, like way harder than it should be. It’s an engineering problem that’s fairly easy and straightforward to solve,” Davis said.

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Nashville’s limestone terrain

Experts have stated that the city’s subsurface conditions make it one of the more complex tunneling environments in the U.S. The Outer Nashville Basin is composed of cherty Mississippian-age limestone, a strong yet soluble rock that can dissolve over time, creating underground voids and caves, as noted in a report from The Tennessean.

Jakob Walter, the founder and principal engineer of Haushepherd, shared his thoughts on these challenges. “Limestone is generally a stable sedimentary bedrock material with strength parameters that are favorable for tunneling. Limestone is however fairly soluble when compared to other rack materials, and can dissolve over long periods of time when exposed to water. 

“Unexpected encounters with these features while tunneling can result in significant construction delays and potential instability of the excavation. In urban locations, structures at the ground surface should also be constantly monitored with robotic total stations or similar surveying equipment to identify any early signs of movement or distress,” he said.

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