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SpaceX close to securing FAA license for Starship launch debut

A SpaceX director believes that Starship's orbital launch license will be granted imminently after a busy period of successful tests.. (SpaceX)

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A senior SpaceX director expects the United States Federal Aviation Administration (FAA) to grant a license for the first orbital launch of its next-generation Starship rocket in the “very near future.”

Speaking at the 2023 Space Mobility Conference, SpaceX Senior Director of National Security Space Solutions Gary Henry also indicated that Starship remains on track to launch as early as March 2023. Six weeks ago, CEO Elon Musk tweeted that SpaceX had “a real shot at [a] late February” Starship launch, adding that a “March launch attempt [appeared] highly likely.” February is now out of reach. But March may still be a viable target, according to Henry.

SpaceX has made significant progress towards Starship’s first orbital launch attempt in early 2023. On January 23rd, Ship 24 and Super Heavy Booster 7 were filled with around 4800 tons (~10.6M lbs) of propellant and completed Starship’s first full wet dress rehearsal, simulating a launch attempt up to the moment before engine ignition.

Two and a half weeks later, SpaceX attempted to ignite all 33 of Booster 7’s Raptor 2 engines. 31 engines ignited as planned, producing 3580 tons (7.9M lbf) of thrust – the most powerful static fire test in the history of rocketry. SpaceX and CEO Elon Musk have been relatively quiet about the test, merely noting that Starship may have still been able to reach orbit if it had lifted off with 31 of 33 engines.

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Starship successfully completed its two most challenging, unprecedented tests – a full wet dress rehearsal and (nearly) full static fire – just a few weeks apart. (SpaceX)

By all appearances, the test was a spectacular success for SpaceX. 94% of Super Heavy’s Raptors ignited on the first attempted 33-engine test. The booster – standing as tall as an entire two-stage Falcon 9 rocket with a payload fairing – then safely drained its tanks. Booster 7 suffered no apparent damage, and SpaceX hasn’t removed or replaced any of its Raptor engines, potentially indicating that all 33 are healthy enough to stay on the booster for Starship’s first orbital launch attempt. That in itself is a major achievement.

On February 21st, SpaceX’s Gary Henry confirmed that Super Heavy Booster 7 and the launch pad that supported its record-breaking static fire test are in “good shape.” Counter to virtually all other large rockets in history, Starship’s first orbital launch pad has no water deluge system, flame trench, or thrust diverter to suppress or redirect the incredible amount of energy the rocket’s engines can produce. Despite that ommittance, the flat concrete directly below the pad appeared to survive almost eight million pounds of thrust and brutal heat with only minor spalling and damage.

The concrete adjacent to the orbital launch mount fared less well, but may eventually be replaced with the same high-temperature Fondag concrete that was added under the mount. If the launch mount and its surroundings are in “good shape” after experiencing about half of Starship’s full thrust, it’s possible that SpaceX will be ready to launch in the near future.

In the meantime, SpaceX is already installing a water deluge system that will eventually make its South Texas Starship launch site much more capable of withstanding the stress of Starship tests and launches. Installing that system and building a sufficiently massive water supply will take months, however, and would likely preclude a March launch attempt, indicating that SpaceX’s first orbital Starship launch attempt will happen without it.

SpaceX has, however, begun installing a final layer of shielding on Starbase’s orbital launch mount. That task will likely need to be completed before the launch attempt and could take a couple weeks.

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The strongest sign that Starship’s first orbital launch attempt is imminent will be Ship 24’s return to the pad and reinstallation atop Booster 7, as well as SpaceX’s receipt of an FAA launch license. With testing mostly behind SpaceX, that license to launch may now be the biggest source of uncertainty for Starship’s orbital-class debut. If, as Gary Henry and spaceflight journalist Christian Davenport have indicated, there are no major hurdles standing in the way of that FAA license, Starship could be ready to launch in a matter of weeks.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

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Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

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How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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