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SpaceX outfits Starship prototype with unique Starlink satellite dispenser

The mouth of Starship S24's bizarre Starlink satellite 'dispenser' was properly revealed on March 24th. (NASASpaceflight - bocachicagal)

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After several weeks of work and occasional glimpses of the hardware and installation process, it’s now clear that SpaceX has outfitted part of its next Starship prototype with a truly unique Starlink satellite dispenser.

It remains to be seen if this particular assembly is simply a pathfinder – an experiment never meant for flight – or an integral part of a prototype that could become the first Starship to reach space or even orbit. In the first few months of 2022 a pathfinder with a much larger bay door was also quickly assembled but ultimately moved to the scrapyard. SpaceX’s latest payload bay prototype is quite different.

First, the device installed inside what appears to be the steel rings Starship S24’s nosecone will eventually be stacked on top of is almost nothing like any satellite deployment adapter observed in the past or present. The rectangular framework SpaceX craned inside of the barrel-like section of five steel rings – a cylinder measuring around 9m x 9m (30 ft x 30 ft) – about two weeks ago looked rudimentary and lacked any obvious moving parts, generating some ambiguity. Based on its apparent dimensions, the frame could likely extend anywhere from 10-15m (30-50 feet) up into Ship 24’s nosecone before the diameter would get too narrow for it to continue.

If it was a satellite deployment adapter, which most expected it to be, it was nothing like any other common adapter – including SpaceX’s own unusual present-day Starlink deployment method. It wasn’t until March 24th that SpaceX spun the nose barrel around, revealing an unusual cutout akin to a giant mail slot. At that point, it became clear that Ship 24’s nose had been fitted with a Starlink satellite deployment mechanism akin to a giant PEZ dispenser.

Ship 24’s Starlink dispenser was installed inside its nose barrel section on March 7th. (NASASpaceflight – bocachicagal)
Ship 24’s nosecone and nose barrel; March 24th. (NASASpaceflight – bocachicagal)
Later the same day, SpaceX spun the barrel around, revealing a bizarrely shaped cutout. (NASASpaceflight – bocachicagal)

Instead of a large, alligator-like payload bay, all Starship would need is a comparatively tiny slot and either an active or passive mechanical deployment mechanism. Starlink satellites would first be loaded one by one into the slot and somehow lifted inside the bay on the rail-like frame SpaceX recently installed. Eventually, that dispenser would be filled with a stack of an unknown number of Starlink satellites – likely larger Starlink V2 prototypes but possibly today’s smaller V1.5 satellite variant. Once in orbit, the stack of satellites would be ejected one by one through Starship’s payload slot. The satellites could potentially be passively fed down to the slot with a tension mechanism or Starship’s maneuvering thrusters, reducing the dispenser’s complexity.

SpaceX will almost certainly still develop a full actuating payload bay for Starship to take full advantage of all space it offers.

Crucially, alongside the first fully outfitted prototype with an upgraded Starship nosecone design, the ‘nose barrel’ the apparent Starlink dispenser is part of has also been fitted with heat shield stand-offs, ceramic wool insulation, and netting. Most importantly, technicians began installing dinner plate-sized heat shield tiles on the barrel section’s exterior within the last few days. The logic behind SpaceX’s Starbase decision-making has been increasingly indecipherable in recent months but, in theory, it would make little logical sense to waste time, effort, and money installing a thermal protection system (TPS) on a Starlink dispenser.

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In other words, it’s quite likely that this Starlink dispenser is actually a part of Ship 24 flight hardware. Alongside Booster 7, Ship 24 is widely believed to be the first Starship scheduled to attempt an orbital launch after the recent demotion of Ship 20 and Booster 4. That means that it’s quite possible that this dispenser is actually meant to deploy Starlink satellites from Starship. According to Elon Musk, Ship 24 and Booster 7’s orbital test flight could occur as early as May 2022.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla launches its new branded Supercharger for Business with first active station

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Credit: Tesla

Tesla has officially launched its first branded Supercharger just months after initiating a new program that allows third-party companies to brand their own charging piles.

The site opened in Land O’ Lakes, Florida, and features eight V4 Supercharging stalls offering up to 325 kW of charging speed. It appears it was purchased by a company called Suncoast Credit Union. This particular branch is located Northeast of Tampa, which is on the Gulf of Mexico.

It features graphics of Florida animals, like alligators:

Tesla launched this program back in September, and it basically was a way to expand its Supercharger presence and also allow companies to pay for the infrastructure. Tesla maintains it. When it announced the “Supercharger for Business,” it said:

“Purchase and install Superchargers at your business. Superchargers are compatible with all electric vehicles, bringing EV drivers to your business by offering convenient, reliable charging.”

The program does a few things. Initially, it expands EV charging infrastructure and makes charging solutions more readily available for drivers. It can also attract people to those businesses specifically.

Tesla launches new Supercharger program that business owners will love

The chargers can also be branded with any logo that the business chooses, which makes them more personalized and also acts as an advertisement.

The best part is that the customers do not have to maintain anything about the Supercharger. Tesla still takes care of it and resolves any issues:

“We treat your site like we treat our sites. By providing you with a full-service package that includes network operations, preventative maintenance, and driver support, we’re able to guarantee 97% uptime–the highest in the industry.”

It appears the Superchargers will also appear within the in-car nav during routing, so they’ll be publicly available to anyone who needs to use them. They are still available to all EVs that have worked with Tesla to utilize its infrastructure, and they are not restricted to people who are only visiting the business.

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Tesla reveals its Cybertruck light bar installation fix

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u/Kruzat, see page for license, via Wikimedia Commons

Tesla has revealed its Cybertruck light bar installation fix after a recall exposed a serious issue with the accessory.

Tesla and the National Highway Traffic Safety Administration (NHTSA) initiated a recall of 6,197 Cybertrucks back in October to resolve an issue with the Cybertruck light bar accessory. It was an issue with the adhesive that was provided by a Romanian company called Hella Romania S.R.L.

Tesla recalls 6,197 Cybertrucks for light bar adhesive issue

The issue was with the primer quality, as the recall report from the NHTSA had stated the light bar had “inadvertently attached to the windshield using the incorrect surface primer.”

Instead of trying to adhere the light bar to the Cybertruck with an adhesive, Tesla is now going to attach it with a bracketing system, which will physically mount it to the vehicle instead of relying on adhesive strips or glue.

Tesla outlines this in its new Service Bulletin, labeled SB-25-90-001, (spotted by Not a Tesla App) where it shows the light bar will be remounted more securely:

The entire process will take a few hours, but it can be completed by the Mobile Service techs, so if you have a Cybertruck that needs a light bar adjustment, it can be done without taking the vehicle to the Service Center for repair.

However, the repair will only happen if there is no delamination or damage present; then Tesla could “retrofit the service-installed optional off-road light bar accessory with a positive mechanical attachment.”

The company said it would repair the light bar at no charge to customers. The light bar issue was one that did not result in any accidents or injuries, according to the NHTSA’s report.

This was the third recall on Cybertruck this year, as one was highlighted in March for exterior trim panels detaching during operation. Another had to do with front parking lights being too bright, which was fixed with an Over-the-Air update last month.

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Tesla is already expanding its Rental program aggressively

The program has already launched in a handful of locations, specifically, it has been confined to California for now. However, it does not seem like Tesla has any interest in keeping it restricted to the Golden State.

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Credit: Grok

Tesla is looking to expand its Rental Program aggressively, just weeks after the program was first spotted on its Careers website.

Earlier this month, we reported on Tesla’s intention to launch a crazy new Rental program with cheap daily rates, which would give people in various locations the opportunity to borrow a vehicle in the company’s lineup with some outrageous perks.

Along with the cheap rates that start at about $60 per day, Tesla also provides free Full Self-Driving operation and free Supercharging for the duration of the rental. There are also no limits on mileage or charging, but the terms do not allow the renter to leave the state from which they are renting.

The program has already launched in a handful of locations, specifically, it has been confined to California for now. However, it does not seem like Tesla has any interest in keeping it restricted to the Golden State.

Job postings from Tesla now show it is planning to launch the Rental program in at least three new states: Texas, Tennessee, and Massachusetts.

The jobs specifically are listed as a Rental Readiness Specialist, which lists the following job description:

“The Tesla Rental Program is looking for a Rental Readiness Specialist to work on one of the most progressive vehicle brands in the world. The Rental Readiness Specialist is a key contributor to the Tesla experience by coordinating the receipt of incoming new and used vehicle inventory. This position is responsible for fleet/lot management, movement of vehicles, vehicle readiness, rental invoicing, and customer hand-off. Candidates must have a high level of accountability, and personal satisfaction in doing a great job.”

It also says that those who take the position will have to charge and clean the cars, work with clients on scheduling pickups and drop-offs, and prepare the paperwork necessary to initiate the rental.

The establishment of a Rental program is big for Tesla because it not only gives people the opportunity to experience the vehicles, but it is also a new way to rent a car.

Just as the Tesla purchasing process is more streamlined and more efficient than the traditional car-buying experience, it seems this could be less painful and a new way to borrow a car for a trip instead of using your own.

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