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SpaceX’s first flight-proven Starship could fly again, says Elon Musk

CEO Elon Musk says that SpaceX wants to reuse its first flight-proven Starship prototype. (NASASpaceflight - bocachicagal)

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Elon Musk says that SpaceX wants to reuse its first flight-proven Starship prototype, although the rocket’s second hop might come after the debut of a totally different ship.

On August 4th, for the first time ever, a full-scale Starship prototype measuring some 9m (30 ft) wide and 30m (~100 ft) tall lifted off from SpaceX’s Boca Chica, Texas test facilities. Just three weeks shy of the first anniversary of Starhopper’s last flight test, Starship serial number 5 (SN5) essentially repeated the stubby prototype’s 150m (~500 ft) hop before (relatively) gently landing on an adjacent concrete pad.

Over the last several days, SpaceX has gradually been working through the unprecedented task of inspecting, safing, and relocating a flight-proven Starship. At the same time, the company has to check out the fixed launch mount structured that supported the test flight and provided Starship with power, propellant, and wired communications. As teams work to get both ship and mount ready for round two, CEO Elon Musk has taken to Twitter to discuss some of SpaceX’s nearer-term goals and plans for Starship testing – including SN5’s role in them.

CEO Elon Musk says that SpaceX wants to reuse its first flight-proven Starship prototype. (NASASpaceflight – bocachicagal)

Starship SN5’s hop debut was a spectacular success for SpaceX, verifying that steel and radically simple and manufacturing techniques can quickly build a cheap pressure vessel capable of controlled flight. The flight also reaffirmed that the next-generation Raptor engine is capable of operating uninterrupted for at least ~50 seconds, although Starhopper’s 150m hop proved the same thing some 20 engine prototypes and 13 months prior.

Still, while it unequivocally proved that SpaceX is on the right track, both the lead-up to Starship SN5’s hop and the hop itself hint that a few kinks will still need to be worked out. Notably, during SN5’s hop, part of Raptor engine SN27 appeared to catch fire at some point after ignition, producing substantial flames that lasted for at least 10 seconds. For any rocket engine, an onboard fire is always a possibility, but most engines are either designed to tolerate the inhospitable environment they create or heavily insulated from it.

Raptor SN27 was installed on Starship SN5 around July 3rd or 4th. (NASASpaceflight – bocachicagal)
Starship SN5 marked the successful debut of “v1.0” of a new kind of SpaceX landing leg. (NASASpaceflight – bocachicagal)
RIP landing legs :'( (NASASpaceflight – bocachicagal)

Festooned with sensitive wires and harnesses, Raptor prototypes are likely not meant to experience an extended onboard fire and remain functional, but SN27 nevertheless did just that. At a minimum, Starship SN5 thus likely needs a new Raptor engine before it can begin to prepare for a second hop.

The prototype will also assuredly need several new landing legs after destroying at least two during its launch and landing debut. It’s worth pointing out that the leg damage visible above is almost certainly the result of an intentional design choice, ensuring that landings slightly rougher than expected transfer most of their stress into Starship’s legs instead of its hull. Given just how simple they appear, the current leg design likely makes them effectively disposable, allowing SpaceX to focus its effort on unsolved problems as a more refined and reusable leg design comes to fruition.

SpaceX recently began stacking Starship SN8 besides SN6, a prototype that was more or less finished several weeks ago. (NASASpaceflight – Nomadd)

Aside from confirming that SpaceX at least intends to reuse Starship SN5 on future hops, Musk revealed that he wants to refine the launch procedure until the company is able to easily perform multiple Starship hops per day. This suggests that the next one or several months could be chock full of Starship hop attempts. Musk also noted that Starship SN6 – a prototype built along SN5 and effectively completed weeks ago – would likely attempt its first flight before SN5 hops a second time. SpaceX began stacking the upgraded Starship SN8 prototype just a few days ago, raising the question of whether Starship SN6 would be made redundant before it could even left the factory.

Thankfully, it seems that the ship will instead be able to work alongside its sister (SN5) to help SpaceX simplify and expedite Starship test and launch operations. As of now, it’s unclear when SpaceX intends to restart Starship testing, but Musk’s comments point towards the next test happening far sooner than later.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla confirms Robotaxi expansion plans with new cities and aggressive timeline

Tesla plans to launch in Dallas, Houston, Phoenix, Miami, Orlando, Tampa, and Las Vegas. It lists the Bay Area as “Safety Driver,” and Austin as “Ramping Unsupervised.”

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Credit: Tesla

Tesla confirmed its intentions to expand the Robotaxi program in the United States with an aggressive timeline that aims to send the ride-hailing service to several large cities very soon.

The Robotaxi program is currently active in Austin, Texas, and the California Bay Area, but Tesla has received some approvals for testing in other areas of the U.S., although it has not launched in those areas quite yet.

However, the time is coming.

During Tesla’s Q4 Earnings Call last night, the company confirmed that it plans to expand the Robotaxi program aggressively, hoping to launch in seven new cities in the first half of the year.

Tesla plans to launch in Dallas, Houston, Phoenix, Miami, Orlando, Tampa, and Las Vegas. It lists the Bay Area as “Safety Driver,” and Austin as “Ramping Unsupervised.”

These details were released in the Earnings Shareholder Deck, which is published shortly before the Earnings Call:

Late last year, Tesla revealed it had planned to launch Robotaxi in Las Vegas, Phoenix, Dallas, and Houston, but Tampa and Orlando were just added to the plans, signaling an even more aggressive expansion than originally planned.

Tesla feels extremely confident in its Robotaxi program, and that has been reiterated many times.

Although skeptics still remain hesitant to believe the prowess Tesla has seemingly proven in its development of an autonomous driving suite, the company has been operating a successful program in Austin and the Bay Area for months.

In fact, it announced it achieved nearly 700,000 paid Robotaxi miles since launching Robotaxi last June.

With the expansion, Tesla will be able to penetrate more of the ride-sharing market, disrupting the human-operated platforms like Uber and Lyft, which are usually more expensive and are dependent on availability.

Tesla launched driverless rides in Austin last week, but they’ve been few and far between, as the company is certainly easing into the program with a very cautiously optimistic attitude, aiming to prioritize safety.

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Investor's Corner

Tesla (TSLA) Q4 and FY 2025 earnings call: The most important points

Executives, including CEO Elon Musk, discussed how the company is positioning itself for growth across vehicles, energy, AI, and robotics despite near-term pressures from tariffs, pricing, and macro conditions.

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Credit: @AdanGuajardo/X

Tesla’s (NASDAQ:TSLA) Q4 and FY 2025 earnings call highlighted improving margins, record energy performance, expanding autonomy efforts, and a sharp acceleration in AI and robotics investments. 

Executives, including CEO Elon Musk, discussed how the company is positioning itself for growth across vehicles, energy, AI, and robotics despite near-term pressures from tariffs, pricing, and macro conditions.

Key takeaways

Tesla reported sequential improvement in automotive gross margins excluding regulatory credits, rising from 15.4% to 17.9%, supported by favorable regional mix effects despite a 16% decline in deliveries. Total gross margin exceeded 20.1%, the highest level in more than two years, even with lower fixed-cost absorption and tariff impacts.

The energy business delivered standout results, with revenue reaching nearly $12.8 billion, up 26.6% year over year. Energy gross profit hit a new quarterly record, driven by strong global demand and high deployments of MegaPack and Powerwall across all regions, as noted in a report from The Motley Fool.

Tesla also stated that paid Full Self-Driving customers have climbed to nearly 1.1 million worldwide, with about 70% having purchased FSD outright. The company has now fully transitioned FSD to a subscription-based sales model, which should create a short-term margin headwind for automotive results.

Free cash flow totaled $1.4 billion for the quarter. Operating expenses rose by $500 million sequentially as well.

Production shifts, robotics, and AI investment

Musk further confirmed that Model S and Model X production is expected to wind down next quarter, and plans are underway to convert Fremont’s S/X line into an Optimus robot factory with a capacity of one million units.

Tesla’s Robotaxi fleet has surpassed 500 vehicles, operating across the Bay Area and Austin, with Musk noting a rapid monthly expansion pace. He also reiterated that CyberCab production is expected to begin in April, following a slow initial S-curve ramp before scaling beyond other vehicle programs.

Looking ahead, Tesla expects its capital expenditures to exceed $20 billion next year, thanks to the company’s operations across its six factories, the expansion of its fleet expansion, and the ramp of its AI compute. Additional investments in AI chips, compute infrastructure, and future in-house semiconductor manufacturing were discussed but are not included in the company’s current CapEx guidance.

More importantly, Tesla ended the year with a larger backlog than in recent years. This is supported by record deliveries in smaller international markets and stronger demand across APAC and EMEA. Energy backlog remains strong globally as well, though Tesla cautioned that margin pressure could emerge from competition, policy uncertainty, and tariffs. 

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Tesla brings closure to flagship ‘sentimental’ models, Musk confirms

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tesla model s model x
(Credit: Tesla)

Tesla is bringing closure to its flagship Model S and Model X vehicles, which CEO Elon Musk said several years ago were only produced for “sentimental reasons.”

The Model S and Model X have been light contributors to Tesla’s delivery growth over the past few years, commonly contributing only a few percentage points toward the over 1.7 million cars the company has handed over to customers annually since 2022.

However, the Model S and Model X have remained in production because of their high-end performance and flagship status; they are truly two vehicles that are premium offerings and do not hold major weight toward Tesla’s future goals.

On Wednesday, during the Q4 2025 Earnings Call, Musk confirmed that Tesla would bring closure to the two models, ending their production and making way for the manufacturing efforts of the Optimus robot:

“It is time to bring the Model S and Model X programs to an end with an honorable discharge. It is time to bring the S/X programs to an end. It’s part of our overall shift to an autonomous future.”

Musk said the production lines that Tesla has for the Model S and Model X at the Fremont Factory in Northern California will be transitioned to Optimus production lines that will produce one million units per year.

Tesla Fremont Factory celebrates 15 years of electric vehicle production

Tesla will continue to service Model S and Model X vehicles, but it will officially stop deliveries of the cars in Q2, as inventory will be liquidated. When they’re gone, they’re gone.

Tesla has been making moves to sunset the two vehicles for the better part of one year. Last July, it stopped taking any custom orders for vehicles in Europe, essentially pushing the idea that the program was coming to a close soon.

Musk said back in 2019:

“I mean, they’re very expensive, made in low volume. To be totally frank, we’re continuing to make them more for sentimental reasons than anything else. They’re really of minor importance to the future.”

That point is more relevant than ever as Tesla is ending the production of the cars to make way for Optimus, which will likely be Tesla’s biggest product in the coming years.

Musk added during the Earnings Call on Wednesday that he believes Optimus will be a major needle-mover of the United States’ GDP, as it will increase productivity and enable universal high income for humans.

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