News
SpaceX’s first flight-proven Starship could fly again, says Elon Musk
Elon Musk says that SpaceX wants to reuse its first flight-proven Starship prototype, although the rocket’s second hop might come after the debut of a totally different ship.
On August 4th, for the first time ever, a full-scale Starship prototype measuring some 9m (30 ft) wide and 30m (~100 ft) tall lifted off from SpaceX’s Boca Chica, Texas test facilities. Just three weeks shy of the first anniversary of Starhopper’s last flight test, Starship serial number 5 (SN5) essentially repeated the stubby prototype’s 150m (~500 ft) hop before (relatively) gently landing on an adjacent concrete pad.
Over the last several days, SpaceX has gradually been working through the unprecedented task of inspecting, safing, and relocating a flight-proven Starship. At the same time, the company has to check out the fixed launch mount structured that supported the test flight and provided Starship with power, propellant, and wired communications. As teams work to get both ship and mount ready for round two, CEO Elon Musk has taken to Twitter to discuss some of SpaceX’s nearer-term goals and plans for Starship testing – including SN5’s role in them.
Starship SN5’s hop debut was a spectacular success for SpaceX, verifying that steel and radically simple and manufacturing techniques can quickly build a cheap pressure vessel capable of controlled flight. The flight also reaffirmed that the next-generation Raptor engine is capable of operating uninterrupted for at least ~50 seconds, although Starhopper’s 150m hop proved the same thing some 20 engine prototypes and 13 months prior.
Still, while it unequivocally proved that SpaceX is on the right track, both the lead-up to Starship SN5’s hop and the hop itself hint that a few kinks will still need to be worked out. Notably, during SN5’s hop, part of Raptor engine SN27 appeared to catch fire at some point after ignition, producing substantial flames that lasted for at least 10 seconds. For any rocket engine, an onboard fire is always a possibility, but most engines are either designed to tolerate the inhospitable environment they create or heavily insulated from it.
Festooned with sensitive wires and harnesses, Raptor prototypes are likely not meant to experience an extended onboard fire and remain functional, but SN27 nevertheless did just that. At a minimum, Starship SN5 thus likely needs a new Raptor engine before it can begin to prepare for a second hop.
The prototype will also assuredly need several new landing legs after destroying at least two during its launch and landing debut. It’s worth pointing out that the leg damage visible above is almost certainly the result of an intentional design choice, ensuring that landings slightly rougher than expected transfer most of their stress into Starship’s legs instead of its hull. Given just how simple they appear, the current leg design likely makes them effectively disposable, allowing SpaceX to focus its effort on unsolved problems as a more refined and reusable leg design comes to fruition.
Aside from confirming that SpaceX at least intends to reuse Starship SN5 on future hops, Musk revealed that he wants to refine the launch procedure until the company is able to easily perform multiple Starship hops per day. This suggests that the next one or several months could be chock full of Starship hop attempts. Musk also noted that Starship SN6 – a prototype built along SN5 and effectively completed weeks ago – would likely attempt its first flight before SN5 hops a second time. SpaceX began stacking the upgraded Starship SN8 prototype just a few days ago, raising the question of whether Starship SN6 would be made redundant before it could even left the factory.
Thankfully, it seems that the ship will instead be able to work alongside its sister (SN5) to help SpaceX simplify and expedite Starship test and launch operations. As of now, it’s unclear when SpaceX intends to restart Starship testing, but Musk’s comments point towards the next test happening far sooner than later.
Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.
-
Elon Musk
Tesla AI boss reveals how big Optimus is going to get
Tesla’s Optimus chief corrected himself on X, confirming a staggering 10 million robot production target.
![Tesla Optimus Gen 3 [Credit: Tesla]](https://www.teslarati.com/wp-content/uploads/2026/03/tesla-optimus-gen3-diner.jpg)
Tesla’s Optimus program has a new number attached to it, after Ashok Elluswamy, the executive who has run the humanoid robot program since June 2025, posted a three word correction on X Thursday, “Correction, 10 million robots.”
The line clarifies the long term annual capacity Tesla is building toward its planned second Optimus production line at Gigafactory Texas, a figure Musk has cited repeatedly since last year’s shareholder meeting.
The scale is worth noting, because ten million robots a year would mean Tesla building more units annually than most countries sell in new cars. Tesla has framed this as a second line, not the first. The buildout is happening in two phases: a roughly one million unit per year line inside Tesla’s Fremont factory, installed on the floor space vacated when Model S and Model X production ended earlier this year, and a much larger dedicated facility under construction at Giga Texas that broke ground on its first steel structure in May. That Texas facility is the one Elluswamy’s correction refers to, and is expected to reach volume production sometime in 2027.
Correction, 10 million robots https://t.co/0z4nyQNTzp
— Ashok Elluswamy (@aelluswamy) July 30, 2026
Tesla Optimus project fires up as Musk sees production line progress
Elluswamy took over Optimus from Milan Kovac last summer and has spent the months since talking up the program’s trajectory. Elon Musk has also floated the ten million figure at Tesla’s 2025 shareholder meeting.
Ending Model S and Model X production to make room for the first Optimus line was one of the more consequential manufacturing decisions in the company’s recent history, retiring two flagship vehicles in favor of a robot that has yet to enter mass production. Musk has previously estimated per unit production costs at $20,000 to $25,000 once Tesla reaches a million units a year, though he hasn’t said what that cost looks like at ten times the volume.
The Trump Administration today made several key moves to help with the deployment of autonomous vehicles by cutting overreaching red tape that has stifled growth and innovation for years.
The moves, which were put forth by the National Highway Traffic Safety Administration (NHTSA), aim to grant temporary exemptions to at least one company currently, although that could expand in the coming months. Additionally, it will work with organizations to develop standards and a sound but efficient regulatory landscape.
Zoox is the only company mentioned explicitly by the Trump Administration in its press release announcing the new terms today. They will receive a temporary two-year exemption that will allow the commercial deployment of up to 2,500 vehicles annually for two years.
There is a potential exemption for Robomart, Inc., which “requests a temporary exemption from certain FMVSS No. 500 requirements for a low-speed vehicle operated by an ADS without a human driver onboard. NHTSA will publish a separate notice seeking public comment on its merits once the initial evaluation is complete,” the agency said.
Here are the five new terms that Secretary Sean Duffy has implemented through the NHTSA today:
- Allow Zoox to commercially deploy its robotaxis through a temporary exemption.
This temporary exemption will allow the commercial deployment of up to 2,500 vehicles annually for two years, subject to an enhanced, adaptable oversight structure that can evolve as Zoox’s technology advances. - Accelerate development of first-ever AV performance standards through a partnership with SAE Industry Technologies Consortia (ITC).
This partnership will fund a three-year, $5 million “A2SCEND” consortium, bringing together experts to gather data and accelerate creation of the first-ever AV performance standards. This project will inform a single national standard for AV safety to eliminate the patchwork regulatory landscape that has stifled innovation for years. - Publish an interim final rule that allows vehicles manufactured prior to an exemption to be eligible for a commercial deployment exemption.
This rule will modernize the application process and improve access to exemptions for innovators, including AV developers, by granting the NHTSA Administrator the discretion to apply temporary exemptions to vehicles manufactured prior to the effective date of an exemption grant. - Streamline the application process for Part 555 exemptions by updating guidance and soliciting feedback from the public.
By updating the Part 555 exemption process—which allows automakers to temporarily sell a limited number of non-compliant vehicles, primarily to test new technologies—NHTSA is aiming to create a more flexible oversight structure for exemptions and summarize recent AV framework activities, including expanded exemption pathways, streamlined crash reporting, and ongoing efforts to modernize Federal Motor Vehicle Safety Standards (FMVSS). - Establish a new Federal Docket for public feedback on NHTSA’s updated safe AV development and deployment guidance.
NHTSA is updating its technical guidance for AVs for the first time since 2017—focusing on key safety areas like emergency responder interactions, safety management systems, remote assistance, and post-crash behavior to help the industry scale up driverless deployments safely.
Additionally, the NHTSA said it has modernized some safety standards by proposing updates to:
- FMVSS 102 – Transmission shifting
- FMVSS 103/104 – Windshield defrosting and wiping
- FMVSS 110 – Tire placards
- FMVSS 135 – Braking systems
- FMVSS 101 – Controls and displays
- FMVSS 108 – Vehicle lighting
- FMVSS 111 – Mirrors and rearview display
- FMVSS 126 – Electronic stability control systems
- FMVSS 201/208 – Sun visors and warning labels
These changes aim to make the regulatory process for autonomous vehicles more streamlined and efficient, which could help the U.S. gain dominance over autonomous vehicle systems moving forward.
Elon Musk is, in many respects, one of the biggest and most influential figures in modern-day artificial intelligence.
Given that Tesla, SpaceX, and xAI are all looked at in their respective fields as leaders to an extent, each of them has a heavy influence on the future of AI, even though two of them are not thought of, at face value, as AI companies.
Musk has grand expectations for what is to come with AI, not only as a form of assistance to make human lives easier, but to make humans multiplanetary and solve some of the biggest issues that face us today. But even he is astounded by AI’s pace of progress.
He believes that in two years, AI will be so mind-blowing it might be unrecognizable.
Given that AI from 2 years ago feels so old that it should be in a museum, then obviously AI 2 years from now will be mind-blowing https://t.co/TcsKZ8o8OE
— Elon Musk (@elonmusk) July 30, 2026
This progress can be seen in a variety of ways, but perhaps the most popular way people have shown AI’s progress, especially on social media, is through an incredibly arbitrary way of watching Will Smith eat spaghetti:
The progression in AI of Will Smith eating spaghetti (2023 – 2026) pic.twitter.com/VDv82mB5gs
— internet hall of fame (@InternetH0F) February 10, 2026
This is a great way to show people how AI is improving, especially from a perspective that examines how it can manufacture images and video from prompts. AI is an incredibly complex concept, however, and it goes much deeper than Will Smith eating Italian food.
Musk’s most widely adopted method of AI is likely Tesla Full Self-Driving, which impacts millions of people as they utilize it to increase safety with their travel. Musk has routinely pushed incredibly aggressive timelines for self-driving, especially unsupervised.
Perhaps this perspective is why he feels that things will be solved in a timeframe that is much more aggressive than most of us would think. Regardless, the progress of AI is moving fast, and it seems that Musk’s expectations for it could be high.
But if it can actually achieve full-length motion pictures and even more realistic production value, it will be hard to distinguish between reality and AI very soon.
![Tesla Optimus Gen 3 [Credit: Tesla]](https://www.teslarati.com/wp-content/uploads/2026/03/tesla-optimus-gen3-diner-80x80.jpg)
Tesla AI boss reveals how big Optimus is going to get
Autonomous vehicle red tape gets slashed by Trump Administration
