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SpaceX’s first flight-proven Starship could fly again, says Elon Musk

CEO Elon Musk says that SpaceX wants to reuse its first flight-proven Starship prototype. (NASASpaceflight - bocachicagal)

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Elon Musk says that SpaceX wants to reuse its first flight-proven Starship prototype, although the rocket’s second hop might come after the debut of a totally different ship.

On August 4th, for the first time ever, a full-scale Starship prototype measuring some 9m (30 ft) wide and 30m (~100 ft) tall lifted off from SpaceX’s Boca Chica, Texas test facilities. Just three weeks shy of the first anniversary of Starhopper’s last flight test, Starship serial number 5 (SN5) essentially repeated the stubby prototype’s 150m (~500 ft) hop before (relatively) gently landing on an adjacent concrete pad.

Over the last several days, SpaceX has gradually been working through the unprecedented task of inspecting, safing, and relocating a flight-proven Starship. At the same time, the company has to check out the fixed launch mount structured that supported the test flight and provided Starship with power, propellant, and wired communications. As teams work to get both ship and mount ready for round two, CEO Elon Musk has taken to Twitter to discuss some of SpaceX’s nearer-term goals and plans for Starship testing – including SN5’s role in them.

CEO Elon Musk says that SpaceX wants to reuse its first flight-proven Starship prototype. (NASASpaceflight – bocachicagal)

Starship SN5’s hop debut was a spectacular success for SpaceX, verifying that steel and radically simple and manufacturing techniques can quickly build a cheap pressure vessel capable of controlled flight. The flight also reaffirmed that the next-generation Raptor engine is capable of operating uninterrupted for at least ~50 seconds, although Starhopper’s 150m hop proved the same thing some 20 engine prototypes and 13 months prior.

Still, while it unequivocally proved that SpaceX is on the right track, both the lead-up to Starship SN5’s hop and the hop itself hint that a few kinks will still need to be worked out. Notably, during SN5’s hop, part of Raptor engine SN27 appeared to catch fire at some point after ignition, producing substantial flames that lasted for at least 10 seconds. For any rocket engine, an onboard fire is always a possibility, but most engines are either designed to tolerate the inhospitable environment they create or heavily insulated from it.

Raptor SN27 was installed on Starship SN5 around July 3rd or 4th. (NASASpaceflight – bocachicagal)
Starship SN5 marked the successful debut of “v1.0” of a new kind of SpaceX landing leg. (NASASpaceflight – bocachicagal)
RIP landing legs :'( (NASASpaceflight – bocachicagal)

Festooned with sensitive wires and harnesses, Raptor prototypes are likely not meant to experience an extended onboard fire and remain functional, but SN27 nevertheless did just that. At a minimum, Starship SN5 thus likely needs a new Raptor engine before it can begin to prepare for a second hop.

The prototype will also assuredly need several new landing legs after destroying at least two during its launch and landing debut. It’s worth pointing out that the leg damage visible above is almost certainly the result of an intentional design choice, ensuring that landings slightly rougher than expected transfer most of their stress into Starship’s legs instead of its hull. Given just how simple they appear, the current leg design likely makes them effectively disposable, allowing SpaceX to focus its effort on unsolved problems as a more refined and reusable leg design comes to fruition.

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SpaceX recently began stacking Starship SN8 besides SN6, a prototype that was more or less finished several weeks ago. (NASASpaceflight – Nomadd)

Aside from confirming that SpaceX at least intends to reuse Starship SN5 on future hops, Musk revealed that he wants to refine the launch procedure until the company is able to easily perform multiple Starship hops per day. This suggests that the next one or several months could be chock full of Starship hop attempts. Musk also noted that Starship SN6 – a prototype built along SN5 and effectively completed weeks ago – would likely attempt its first flight before SN5 hops a second time. SpaceX began stacking the upgraded Starship SN8 prototype just a few days ago, raising the question of whether Starship SN6 would be made redundant before it could even left the factory.

Thankfully, it seems that the ship will instead be able to work alongside its sister (SN5) to help SpaceX simplify and expedite Starship test and launch operations. As of now, it’s unclear when SpaceX intends to restart Starship testing, but Musk’s comments point towards the next test happening far sooner than later.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Cybertruck

Tesla made a change to the Cybertruck and nobody noticed

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Credit: diagnosticdennis/Instagram and @smile__no via Tesla Owners of Santa Clarita Valley/X

Tesla made a change to the Cybertruck, and nobody noticed. But to be fair, nobody could have, but it was revealed by the program’s lead engineer that it was aimed toward simplifying manufacturing through a minor change in casting.

After the Cybertruck was given a Top Safety Pick+ award by the Insurance Institute for Highway Safety (IIHS), for its reputation as the safest pickup on the market, some wondered what had changed about the vehicle.

Tesla Cybertruck earns IIHS Top Safety Pick+ award

Tesla makes changes to its vehicles routinely through Over-the-Air software updates, but aesthetic changes are relatively rare. Vehicles go through refreshes every few years, as the Model 3 and Model Y did earlier this year. However, the Cybertruck is one of the vehicles that has not changed much since its launch in late 2023, but it has gone through some minor changes.

Most recently, Wes Morrill, the Cybertruck program’s Lead Engineer, stated that the company had made a minor change to the casting of the all-electric pickup for manufacturing purposes. This change took place in April:

The change is among the most subtle that can be made, but it makes a massive difference in manufacturing efficiency, build quality, and scalability.

Morrill revealed Tesla’s internal testing showed no difference in crash testing results performed by the IIHS.

The 2025 Cybertruck received stellar ratings in each of the required testing scenarios and categories. The Top Safety Pick+ award is only given if it excels in rigorous crash tests. This requires ‘Good’ ratings in updated small and moderate overlap front, side, roof, and head restraints.

Additionally, it must have advanced front crash prevention in both day and night. Most importantly, the vehicle must have a ‘Good’ or ‘Acceptable’ headlights standard on all trims, with the “+ ” specifically demanding the toughest new updated moderate overlap test that checks rear-seat passenger protection alongside driver safety.

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Tesla enters interesting situation with Full Self-Driving in California

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tesla model x
A Tesla Motors Inc Model X is seen at Tesla's introduction of its new battery swapping program in Hawthorne, California June 20, 2013. Tesla Motors Inc on Thursday unveiled a system to swap battery packs in its electric cars in about 90 seconds, a service Chief Executive Elon Musk said will help overcome fears about their driving range. REUTERS/Lucy Nicholson (UNITED STATES - Tags: TRANSPORT BUSINESS LOGO) - RTX10VSH

Tesla has entered an interesting situation with its Full Self-Driving suite in California, as the State’s Department of Motor Vehicles had adopted an order for a suspension of the company’s sales license, but it immediately put it on hold.

The company has been granted a reprieve as the DMV is giving Tesla an opportunity to “remedy the situation.” After the suspension was recommended for 30 days as a penalty, the DMV said it would give Tesla 90 days to allow the company to come into compliance.

The DMV is accusing Tesla of misleading consumers by using words like Autopilot and Full Self-Driving on its advanced driver assistance (ADAS) features.

The State’s DMV Director, Steve Gordon, said that he hoped “Tesla will find a way to get these misleading statements corrected.” However, Tesla responded to the story on Tuesday, stating that this was a “consumer protection” order for the company using the term Autopilot.

It said “not one single customer came forward to say there’s a problem.” It added that “sales in California will continue uninterrupted.”

Tesla has used the terms Autopilot and Full Self-Driving for years, but has added the term “(Supervised)” to the end of the FSD suite, hoping to remedy some of the potential issues that regulators in various areas might have with the labeling of the program.

It might not be too long before Tesla stops catching flak for using the Full Self-Driving name to describe its platform.

Tesla Robotaxi goes driverless as Musk confirms Safety Monitor removal testing

The Robotaxi suite has continued to improve, and this week, vehicles were spotted in Austin without any occupants. CEO Elon Musk would later confirm that Tesla had started testing driverless rides in Austin, hoping to launch rides without any supervision by the end of the year.

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Investor's Corner

Tesla stock closes at all-time high on heels of Robotaxi progress

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Credit: Tesla

Tesla stock (NASDAQ: TSLA) closed at an all-time high on Tuesday, jumping over 3 percent during the day and finishing at $489.88.

The price beats the previous record close, which was $479.86.

Shares have had a crazy year, dipping more than 40 percent from the start of the year. The stock then started to recover once again around late April, when its price started to climb back up from the low $200 level.

This week, Tesla started to climb toward its highest levels ever, as it was revealed on Sunday that the company was testing driverless Robotaxis in Austin. The spike in value pushed the company’s valuation to $1.63 trillion.

Tesla Robotaxi goes driverless as Musk confirms Safety Monitor removal testing

It is the seventh-most valuable company on the market currently, trailing Nvidia, Apple, Alphabet (Google), Microsoft, Amazon, and Meta.

Shares closed up $14.57 today, up over 3 percent.

The stock has gone through a lot this year, as previously mentioned. Shares tumbled in Q1 due to CEO Elon Musk’s involvement with the Department of Government Efficiency (DOGE), which pulled his attention away from his companies and left a major overhang on their valuations.

However, things started to rebound halfway through the year, and as the government started to phase out the $7,500 tax credit, demand spiked as consumers tried to take advantage of it.

Q3 deliveries were the highest in company history, and Tesla responded to the loss of the tax credit with the launch of the Model 3 and Model Y Standard.

Additionally, analysts have announced high expectations this week for the company on Wall Street as Robotaxi continues to be the focus. With autonomy within Tesla’s sights, things are moving in the direction of Robotaxi being a major catalyst for growth on the Street in the coming year.

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