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SpaceX’s thin-skinned Starship ‘test tank’ passes first trial

Elon Musk says that SpaceX's first 3mm-thick Starship test tank passed its first major trial. (LabPadre)

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CEO Elon Musk says that a new thin-skinned Starship ‘test tank’ just passed its first trial, taking advantage of delays to Starship SN9’s planned high-altitude launch debut.

Delayed by a lack of FAA approval for unknown reasons, Starship SN9’s 12.5-kilometer (7.8 mi) launch debut (virtually identical to SN8’s 12.5 km launch last month) is in limbo pending an “FAA review” according to Musk. SpaceX thus found itself with at least 24 hours of guaranteed inactivity for Starship SN9, time the company rapidly chose to fill with crane transportation and, more importantly, the first Starship ‘test tank’ stress test in months.

Known as Starship SN7.2, SpaceX’s latest ‘test tank’ is the third to carry the SN7 moniker and appears to have been built primarily to test refinements to the rocket’s structural design. Following test tanks SN7.0 and SN7.1, both used to qualify the use of a new steel alloy on an otherwise unchanged design, SN7.2 – likely built out of the same alloy – is instead focused on determining if SpaceX can begin trimming the margins of an increasingly mature technology.

Starship test tank SN7.0 and SN7.1. (NASASpaceflight – bocachicagal)
SN7.2. (NASASpaceflight – bocachicagal)

Curiously, SN7.2 is a sort of fusion of its predecessors: combining the stout stature of SN7.0 with SN7.1’s use of an aft thrust dome, but without SN7.1’s Starship-style skirt (the three rings at its bottom). Welded directly to its black test stand, it’s unclear why SpaceX chose to give SN7.2 a thrust dome, given that the thrust of Raptor engines can only be simulated with hydraulic rams if the tank is installed on one of two Starship launch mounts.

Regardless, whether SpaceX actually tests that aspect of SN7.2, the tank’s most important task is determining if future Starships (and perhaps Super Heavy boosters) can be built out of thinner, lighter steel rings. Its domes appear to be identical to past ships but writing on the exterior of the tank strongly implied that its three rings were built out of 3mm steel rather than the 4mm sheets that have made up every Starship built in the last 12 months.

SpaceX began loading the thin-skinned tank with liquid nitrogen (used to simulate cryogenic propellant without the risk of an explosion) around 9am CST and spent around three hours performing an “initial pressure test.” It’s unclear what that test entailed but it most likely involved raising the tank’s internal pressure to levels achieved by SN7.0 and SN7.1 Musk has previously said that that 6 bar was the bare minimum necessary for orbital flight, translating to 7.5-8.5 bar to achieve an industry-standard safety margin of 25-40%.

That SN7.2 survived that initial pressure test bodes well for the significant mass reductions SpaceX will need to optimize Starships for efficient orbital flight, potentially shaving 5-10 metric tons off the dry mass of future ships. For orbital rocket stages, every single kilogram of mass reduction translates to an extra kilogram of cargo capacity, whereas boost stages (i.e. Super Heavy) offer far more lenient ratios on the order to 10:1, meaning that adding 5-10 kilograms of rocket hardware reduces maximum payload capacity by just ~1 kg.

Depending on when SpaceX is allowed to launch Starship SN9, the company’s next test could involve pressurizing SN7.2 until it bursts, determining if the tank’s thinner skin substantially impacts its performance as a pressure vessel.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX announces new Starbase for ‘thousands of Starship launches annually’

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Credit: SpaceX

SpaceX announced today that it would expand its launch capabilities into a new U.S. state: Louisiana.

Today, SpaceX, in conjunction with the Louisiana Economic Development Office, said that it will establish a new launch facility, which it will call Starbase, Louisiana. It will be located near Vermilion Parish, supporting thousands of launches each year, at least eventually.

CEO Elon Musk commented by stating, “Starbase Louisiana will ultimately have over a dozen launch towers, enabling more than 30 Starship flights per day and making it the biggest launch site on Earth!”

The expansion is SpaceX’s latest move to push its launch cadence to be more frequent than ever. SpaceX said that Starbase, Louisiana, will be built to “support thousands of Starship flights a year,” with the first coming in 2029.

SpaceX announced the new facility in partnership with the Louisiana Economic Development Office as it will bring a major influx of jobs and investments into the area. Currently, it will produce more than 3,000 new jobs in Louisiana, and SpaceX plans to invest at least $100 billion into the entire facility, ensuring that many jobs are created as a result.

Environmental Responsibility

SpaceX acknowledges the impact launches could have on marshlands, local wildlife, and water sources. Here’s how the company plans to help with the issues in Vermilion Parish:

  • Restoring the Shoreline: “In Vermilion Parish, the shoreline is eroding between 3.3 and 23 feet per year. We’re partnering with state and federal agencies to expand Louisiana’s Coastal Master Plan and Coastal Wetlands Planning, Protection and Restoration Act projects, including Gulf shoreline protection breakwaters designed to reduce wave energy and slow loss along the Gulf edge.”
  • Rebuilding the Marshlands: “In working with the state, we’re planning thousands of acres of marsh creation using beneficial-use placement of dredged material and offshore sediment sources. Restoration will also include interior marsh bank stabilization and rebuilding marsh in remnant canals. These projects can reconnect fragmented wetlands, restore natural buffers against storms, and return habitat that has been lost to erosion and historic canalization.”
  • Preserving Coastal Wildlife: “Pecan Island and nearby wetlands are high-value habitat for migratory waterfowl, shorebirds, wading birds, and other coastal wildlife. SpaceX is not developing the full footprint of the land and will preserve wetlands and wildlife habitat. At existing launch sites, waterfowl and other birds continue to use nearby habitat during operations. Working with wildlife agencies, landowners, and conservation groups, SpaceX will support monitoring and management so this habitat stays productive and hunting, fishing, birding, and other recreational activities that are part of this coast’s culture can continue.”

SpaceX shares rose about 2.5 percent on the news.

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Cybertruck

Tesla just made Cybertruck more expensive

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Credit: Tesla

Tesla Cybertruck trims saw a big price change, at least on two of the three available to consumers, as demand for the all-electric pickup appears to be increasing.

Tesla bumped up its Base All-Wheel-Drive trim level up to $74,990 from $69,990 and the Premium All-Wheel-Drive configuration from $79,990 to $84,990. The Cyberbeast price remains unchanged at $99,990.

Despite questions of demand for the truck, Tesla is bumping its two least expensive trims up $5,000 to signal that there are plenty of buyers. Although SpaceX has been buying Tesla Cybertruck units to utilize as company vehicles, it is no secret that the Cybertruck is among the most sought-after Tesla models out there.

The issue has always been pricing, at least for the most part. When Tesla initially launched the Cybertruck AWD at $59,990 a few months back, the company stated that price would remain intact for just ten days due to the influx of orders it received.

Cybertruck Sales: Is It the Product or Pricing?

Depending on who you ask, you will likely hear one of two explanations for relatively low Cybertruck sales: either the product itself or the pricing.

Yes, this is the best-selling all-electric pickup on the market. However, there are people who simply hate the look of it, which I understand, but do not agree with. Look is totally subjective, and I love the look of the Cybertruck.

Some people will not buy the Cybertruck because of the look, but I am under the impression that sales would be much better if this truck were priced lower; something that might not be possible considering Tesla’s need to make money on its products. When it was unveiled in 2019, its most expensive trim level was $69,990. Now, the cheapest trim level is more expensive than that.

I would be in a Cybertruck if it were more affordable. I LOVE my Model Y, but Cybertruck is the best vehicle Tesla makes, and it’s not particularly close. Even in the base model, the steer-by-wire, the space, storage, and performance make it more desirable than the Model Y to me. I cannot be the only Tesla owner without a Cybertruck who feels this way.

If you’re interested in buying a Tesla vehicle, use my referral link.

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Energy

Tesla Semi factory is getting a celebration nobody expected

Tesla will inaugurate its Nevada Semi factory September 24, five months after production quietly began ramping.

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Tesla says it will officially inaugurate its new Semi factory in Nevada next month. The Tesla Semi account posted the announcement on X, sharing a graphic titled “Semi Rollout” with a date of September 24. No further details were given about the format of the event or who would attend.

While Tesla’s dedicated Semi plant in Sparks, adjacent to Gigafactory Nevada, opened back in April, with the first trucks rolling off the high volume line on April 29, the timing for the factory inauguration comes at a surprise. The ribbon cutting event five months into production is a break from how Tesla has usually handled its other factories, where the first truck or car off the line typically served as the milestone moment.

The 1.7 million square foot factory was built as part of a $3.6 billion expansion Tesla announced in early 2023, and it shares a site with the battery cell lines that feed the Semi’s structural pack, a decision meant to remove the supply bottleneck that delayed the truck for years. The plant is designed for 50,000 trucks a year at full ramp. Semi program director Dan Priestley has said production “is now ramping” rather than claiming it has reached scale.

Nine years passed between the Semi’s 2017 unveiling and this stage of production, with the truck slipping from an original 2019 target through hand built pilot units for PepsiCo and a slow build out of the Nevada plant. An inauguration event now gives Tesla a stage to talk up that ramp and reset expectations for how many trucks it can begin delivering at scale.

The September date also lines up with the Semi’s next milestone. Tesla confirmed the truck is heading to Europe with a full unveiling at the IAA Transportation trade show in Hannover, Germany, running September 15 through 20. Between the Nevada event and the Hannover reveal, Tesla has roughly a week and a half in September to make the case that the Semi is now a truck being built and sold on two continents rather than tested in a handful of fleets.

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