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SpaceX Starship test tank set for destructive finale after ‘cryo proof’

SpaceX is set to intentionally destroy another Starship test tank on the path to orbital launches. (NASASpaceflight - bocachicagal)

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SpaceX’s fourth Starship test tank is set for a destructive finale after completing a “cryo proof” pressure test on Thursday.

SpaceX’s newest Starship test tank – SN7.1 – is the second in a series of two planned prototypes, both designed to test the viability of using a new steel alloy to build future Starships and Super Heavy boosters. CEO Elon Musk says that SpaceX is technically customizing its own steel alloy for Starship production but Musk’s comments and the results from SN7 testing in June 2020 point towards an offshoot of 304L with minor metallurgical tweaks.

Prior to SN7’s test campaign, Musk revealed that the main goal of the new alloy was to reduce the brittleness of Starship tanks and any adjacent steel components under cryogenic conditions (i.e. extreme cold). Ultimately, SN7 appeared to confirm that the new alloy’s behavior was far more forgiving under cryogenic loads, reaching what were believed to be record pressures before the tank finally burst on June 24th.

Following in SN7’s footsteps, SN7.1 is much closer to an actual Starship prototype.

“SN7.1 is significantly more complex than its sibling and will test a ~304L Raptor mount (thrust puck) and skirt section. The forces and general conditions those new parts will be subjected to are substantially different than most of what SN7 was subjected to, meaning that there is a chance that 304L steel is actually worse in some scenarios.

With any luck, though, SN7.1’s test campaign – scheduled to begin as early as 9pm CDT (UTC-5), September 10th – will be a flawless success, proving that SpaceX’s new steel alloy is superior to 301 for all Starship-related applications. If that’s the case, Starship SN8 – the first full new-alloy prototype – will likely be fully outfitted with a nosecone and header tanks before beginning acceptance testing later this month.”


Teslarati.com — September 10th, 2020

For SN7.1, increased ductility could theoretically be a mixed bag. Assuming SpaceX has also built the thrust puck out of 304L-adjacent steel, it may end up being too squishy under the extreme forces it will be subjected to. At full throttle, the thrust of three Raptor engines will compress the thrust puck – a cone with dimensions roughly the same as a large circular table – with the equivalent force of a ~600 metric ton (1.3 million lb) weight.

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On September 10th, SpaceX put SN7.1 through its paces, performing a cryogenic proof test with liquid nitrogen (LN2) while the tank was still installed on the simple steel frame used to support it during production and transport. That simple decision offers a brief glimpse at the extensive planning that allows SpaceX to optimize for speed and efficiency while still conducting successful tests. While SpaceX could have technically installed SN7.1 directly onto a brand new launch mount custom-built for the exact kind of testing expected, the company instead left the tank on its build stand – much cheaper and far easier to replace than the former.

Technically, moving directly to the launch mount would have slightly simplified the test process, but a tank rupture during a routine cryogenic proof test could have extensively damaged or destroyed the mount, requiring weeks of work to build a full replacement. After SN7.1 successfully completed a cryogenic pressure test on September 10th, SpaceX simply lifted it off its work stand and installed it on a custom-built launch mount.

A partial view of Starship SN7.1’s work stand (center) and a more complex, expensive launch mount and test stand (left). (NASASpaceflight – bocachicagal)

As early as 9pm CDT (UTC-5) on September 14th, SpaceX will once again load SN7.1 with liquid nitrogen. This time around, the tank – after reaching flight pressures of 7.5 to 8+ bar (110-120+ psi) – will be subjected to the simulated thrust of three Raptor engines by a series of hydraulic rams. Based on a public schedule of road closures, at least two tests are planned. The first will likely put SN7.1 through a range of Raptor thrust scenarios and profiles under the same tank pressures needed for orbital Starship flights. If that test is successful, SpaceX may move SN7.1 back to its work stand before intentionally pressurizing the tank until it bursts sometime around September 17th.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla’s secretive “Project Crystal Sun” gets a big green light in Texas

Fort Bend County approved four incentive agreements Thursday for Tesla’s proposed $10.1 billion solar factory.

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Elon Musk stands in profile against a clear blue sky, with a bright overhead sun shining above a vast landscape of Tesla solar panels stretching to the horizon, and a smaller Texas flag flying on a pole to his right.

Fort Bend County commissioners on Thursday approved a package of tax incentives for Tesla’s proposed $10.1 billion solar cell factory near Needville, Texas, giving the company one of the last local approvals it needs before it decides where to build. All four Tesla agreements passed 4 to 0.

The votes covered a property tax abatement inside Reinvestment Zone No. 34, a Chapter 381 economic development agreement, a foreign trade zone non-objection paired with payments in lieu of certain taxes, and a separate payment in lieu of taxes “true up” agreement, according to agenda notes from the Fort Bend Commissioners Court meeting.

The project, known internally as “Project Crystal Sun,” would make solar cells and finished modules on roughly 3,000 acres near FM 762 and FM 1994, south of the Brazos River. As Teslarati reported when the filing first surfaced in August, Tesla’s application under the state’s JETI Act splits the investment into $1.5 billion in real property and $8.6 billion in equipment, with 9,712 permanent jobs projected by 2033 and commercial operations targeted for the first quarter of 2029. The plant would handle the full chain from ingot and wafer production through cell testing.

Inside Tesla’s secretive $10 Billion “Project Crystal Sun” filing

Thursday’s approval does not lock in the site. Tesla has told the Texas Comptroller it is still weighing other locations, and site selection adviser David Dennison told Lamar Consolidated ISD trustees in September that the race had narrowed to Fort Bend and one out of state rival with a “very compelling package,” according to the Houston Chronicle. Tesla hopes to decide before the end of 2026, and the incentives still need sign off from the Comptroller and the Governor’s office.

Local officials have now done nearly everything within their control. Commissioners created the reinvestment zone in an August 24 special meeting, with Interim County Judge Daniel Wong formally withdrawing himself over his engineering firm’s past work with Tesla. Lamar CISD trustees voted 7 to 0 on September 15 to advance a JETI agreement that would tax Tesla’s qualifying property at 50 percent of its value for maintenance and operations from 2029 through 2038.

The plant lines up with a target Elon Musk set on Tesla’s Q4 2025 earnings call in January, when he said the company would “work toward getting 100 GW a year of solar cell production, integrating across the entire supply chain from raw materials all the way to finished solar panels.” In March, Tesla was reported to be negotiating a $2.9 billion purchase of Chinese solar manufacturing equipment bound for Texas. The Houston area already hosts Tesla’s Megafactory in Brookshire, where Megapack 3 production has started. Tesla said on its Q3 call that Megapack supply for 2027 is nearly sold out, and Musk wrote on X Thursday that the company is “increasing production of Megapacks as much as possible,” as demand from data centers climbs.

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Tesla is building its own maps to fix Navigation issues

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Credit: Tesla

Tesla revealed plans to develop its own maps internally to fix Navigation issues and give owners more control over their routing.

On the company’s Q3 2026 Earnings Call, a question was asked about FSD Navigation issues, particularly speed limit recognition, parking, and routing. These are issues that surface from version to version and seem to be seriously challenging for Tesla’s AI team to resolve.

Tesla’s Head of AI, Ashok Elluswamy, said in response to the question:

“You’re totally right that we shouldn’t be depending on external people’s maps. So we are building our own maps, but not like the same way as OneMoreMap. We are building an entirely new architecture with essentially AI-based mapping and navigation.”

He continued:

“It’s going to be super awesome. It’s going to be integrated with voice. You can talk to it, ask for different routes. It’s going to learn your personalized preferences, plus the fleet preferences. The collective intelligence of all the cars is going to flow into making the maps and navigation super cool.”

Elluswamy said this issue should be confronted, and the mapping should be available for people by the time the v15 release starts deploying to customers.

“And over the next several months,” he added, “it’s just going to take over all of the navigation functions, parking, destination handling. And it will know you better than you know yourself in some regard for the driving task, and then handle it fully.”

Tesla Summon got insanely good in FSD v14.3.2 — Navigation? Not so much

Navigation is perhaps the most notable complaint with FSD, and although it has gotten better, it is still flawed. Much of the time, FSD will take people on routes that are not preferred by the driver, but Tesla tried to combat this with a routing feature in the Summer 2026 Update.

Tesla currently relies on Google for map data, but it is sort of counterintuitive to believe the company would rely on a third party for this. These improvements will be welcome, as routing and navigation have been such a pain point for so many owners for so long.

Quotes via Motley Fool

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Tesla buyers are buying for Full Self-Driving and not for the car, data shows

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(Credit: Tesla)

Tesla Full Self-Driving (Supervised) showed a record attach rate at delivery for new vehicles in the third quarter of 2026.

75 percent of new vehicle deliveries in North America included a subscription to FSD software, up from 55 percent in the prior quarter, a 20-percentage-point sequential gain in the company’s most mature market.

Tesla Q3 2026 Earnings results: in-line revenues, slight beat on EPS

Tesla shed light on the Q3 Shareholder Deck that 75 percent of new deliveries came with an FSD subscription:

“FSD (Supervised)⁴ attach rate continued to grow, reaching over 75% of new vehicle deliveries in North America – our most mature market – a nearly twenty percentage point sequential increase. We believe that FSD is driving demand in markets where it is available, and we continue to work with regulators to get it approved in other markets. “

The higher attach rate accompanied strong growth in the overall FSD consumer base, as active subscriptions rose to 1.75 million, a 67 percent year-over-year increase. For the first time, more than half of paid customers are on the monthly subscription, which is priced at $99 per month in the U.S.

The transition to subscriptions has accelerated since Tesla discontinued the one-time purchase option in most markets earlier this year. The recurring model improves revenue visibility and margins compared with large upfront payments. With three-quarters of North American deliveries now including FSD, the software is now an evidently large contributor to Tesla’s economics and ancillary revenue.

Geographic expansion remains important for further gains. FSD is now available in nine countries in the EU, and more than 100,000 customers have driven over 160 million kilometers. Tesla is pursuing broader EU-wide approval, with a related vote expected in December. Similar progress in additional markets could support higher attach rates beyond North America.

These results came as Tesla had a strong quarterly delivery performance of 486,532 vehicles in the quarter, which came with its largest passenger-vehicle backlog in four years. Battery supply continued to limit volume, but the company has pointed to FSD as a clear difference-maker that is helping sustain demand. As supervised capabilities improve, the attach rate will likely continue to improve.

At face value, it is a key measure of how Tesla is converting sales into autonomy progress.

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