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SpaceX leaps closer to launching NASA astronauts after parachute testing milestone

SpaceX says it has just passed a critical Crew Dragon parachute test milestone, taking the company a big step closer to launching NASA astronauts. (SpaceX)

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SpaceX says it has completed a test campaign of Crew Dragon’s upgrade parachutes, reaching a milestone that CEO Elon Musk recently described as a necessity before the spacecraft can be certified to launch NASA astronauts.

Beginning in late-October 2019, SpaceX kicked off an extensive test campaign of Crew Dragon’s recently-upgraded “Mark 3” parachute system, performing more than a dozen consecutively successful tests in a single week. SpaceX started with high-stress single-chute tests simulating far higher loads than Crew Dragon could ever technically exhibit in flight, resulting in two back-to-back failures.

SpaceX further improved the design with supplier Airborne Systems and began testing anew, successfully completing 10 single-chute tests in a row in a matter of days. Immediately after individual testing was completed as planned, SpaceX began multi-chute tests, initially simulating Crew Dragon’s ability to ensure a soft and survivable landing even if one of its four parachutes fully fails before splashdown.

Most recently, SpaceX announced on December 4th that it had completed the 7th consecutively successful multi-chute drop test, leaving three additional tests to go before reaching its goal of at least 10 consecutive successes.

Now, a bit less than three weeks after that 7th test, SpaceX says it has completed the 10th multi-chute drop test of Crew Dragon’s upgraded Mk3 parachutes, achieving the tentative goals set by CEO Elon Musk and NASA administrator Jim Bridenstine just two months ago. By the numbers, since Bridenstine first announced his expectation of “as many as 10 drop tests between now and the end of the year”, SpaceX alone has completed at least 20 successful tests in a row in the last eight weeks, averaging more than one test every three days.

“We could see as many as 10 drop tests between now and the end of the year and depending on how the next 10 drop tests go, we will know how many more drops tests we are going to add.”

Jim Bridenstine, October 10th, 2019

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As Bridenstine indicated, this does not necessarily guarantee that NASA, SpaceX, or both entities won’t choose to perform additional tests, but a full 20 successful parachute tests in a row is an undeniable sign that Crew Dragon’s latest upgrades are bearing fruit. In simpler terms, SpaceX and Crew Dragon should be closer than ever to achieving the requirements NASA has laid out to certify spacecraft for human spaceflight.

With a successful orbital launch and recovery (including parachutes) already under its belt, Crew Dragon’s next milestone – scheduled to launch no earlier than (NET) January 11th – is a suborbital In-Flight Abort (IFA) test that will technically serve as the second full-system recovery test. If that launch, abort, and Atlantic Ocean contingency splashdown go as planned, there is a very good chance that NASA will finally close out SpaceX’s parachute systems for Crew Dragon’s first crewed launch.

On November 13th, SpaceX successfully static fired Crew Dragon’s SuperDraco engines in anticipation of a critical In-Flight Abort (IFA) test. (SpaceX)
SpaceX has finally set the date for Crew Dragon's In-Flight Abort test. (Teslarati - Pauline Acalin)
Excluding Falcon 9, all pieces of SpaceX’s first astronaut-rated Crew Dragon spacecraft are visible in this one frame. (Teslarati – Pauline Acalin)

Known as Demo-2, SpaceX has said that the mission’s Falcon 9 and Crew Dragon hardware will be ready for launch as early as late-December. If Dragon’s IFA test and any additional subsystem tests run into problems, Demo-2 hardware will of course no longer be ready, per se, but if those tests are completed without issue, SpaceX has indicated that Crew Dragon’s first astronaut launch could follow as soon as February or March 2020.

The road to SpaceX’s first human launch has been long and winding, but – barring calamity – the milestone appears, at long last, to be well within reach. Accounting for potential technical or NASA paperwork-related delays, it’s extremely likely that the first NASA astronauts will be at the helm of a Crew Dragon spacecraft on top of a Falcon 9 rocket less than six months from now.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla drops big hints ahead of Semi handover event

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Credit: Tesla

Tesla is set to inaugurate its dedicated Semi factory in Sparks, Nevada, this evening, but drone footage has already started to show who is expected on the handover stage.

Zanegler, a drone operator who regularly documents Tesla Semi operations in Nevada, filmed a row of new-generation Semi units parked outside of the plant with customer branding applied. The liveries visible in the video include companies like PepsiCo, U.S. Foods, Einride, DHL, WattEV, and others that have committed to utilizing Tesla’s Class 8 electric truck in their fleets.

Several of those company names already sit within Tesla’s public ordering book, including PepsiCo, which has been the program’s primary anchor customer since the first Semi deliveries in December 2022. PepsiCo now runs dozens of Tesla Semi units in daily service, with drivers completing regional routes.

Einride placed a 500-unit order in August, which was, at the time, the largest single Semi commitment. First deployments of their Semi units are planned for this month and will eventually span across California, Texas, New Jersey, Illinois, and Georgia. Meanwhile, IMC Logistics announced a 50-truck California order this week.

Tesla Semi lands the biggest electric truck deal in U.S. history

Other names, like LTS, OK Produce, and HMD, have not been widely confirmed as firm buyers, but their presence on the lot is perhaps the clearest signal that Tesla intends to expand on that list this evening at the event.

Tesla first unveiled the Semi back in 2017 with a 2019 production target.

Limited pilot builds reached PepsiCo in late 2022, and high-volume production began at the new 1.7-million-square-foot plant that sits logically positioned next to Tesla’s Gigafactory Nevada. Tesla Semi program director Dan Priestley has said that Tesla expects to build “many thousands” of Semi units this year, but as with every Tesla release, there have been set expectations of an S-curve ramp.

Outside estimates still put 2026 deliveries in the 5,000-to-15,000 range, but it will ultimately depend on Tesla’s readiness to put those units out, as well as how smoothly production is moving internally.

Tesla’s Semi Rollout event is set to start tonight at the Sparks factory, and it will be livestreamed on X starting at 6 p.m. PDT / 9 p.m. ET.

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Tesla App now shows you what your Supercharger will look like upon arrival

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Credit: Tesla

The Tesla App is now giving owners a better indication of what to expect when visiting a Supercharger site, as it is now sharing Site Maps in the app itself, making the feature no longer exclusively available in the car.

Tesla owners can now preview a Supercharger’s layout and live stall status from their phone thanks to the App’s new software version, v4.61.0. Zooming into a supported Supercharger on the charging map now switches the familiar street view into a site-specific map that shows stall positions, occupied bays, out-of-service posts, and a live count of open Superchargers.

It will even show you which specific Tesla model is charging at each occupied stall.

This is the same view drivers first saw inside the car with the 2025 Holiday Update, which started as a pilot for Tesla in California and Texas. Those early maps showed layout, nearby amenities, and the status of each operational stall. The feature has spread to most Superchargers in the U.S., but now Tesla wants the feature available through the Smartphone App, which is now rolling out to owners.

The in-vehicle screen maps remain a richer 3D canvas and originally required AMD Ryzen infotainment hardware, which left many Intel-based Model 3 and Model Y owners without the view. The app version removes that hardware barrier, so any owner can now get a preview of their upcoming Supercharger stop on their phone.

Anyone with the updated version of the app can open a Site Map on their phone. The feature has provided some additional peace of mind to anxious travelers and those who might be looking for a place that is less congested for faster charging speeds. It is a meaningful addition to many owners, especially for trips to unfamiliar locations.

You can now pick a Supercharger location that might be more aligned with what you are looking for or need: you can pick a site based on what stalls are open, where ADA stalls sit, how you will pull in, and more, instead of circling a crowded lot after arriving. Owners of older cars now have access to the feature without having to purchase a new vehicle altogether.

Site Mpas will not reserve a stall, nor will it change how Fast Charging works. Tesla does something simpler and more useful by giving owners a dedicated preview of the Supercharger they’re about to charge, turning an unknown parking lot into a place that may seem more familiar thanks to the preview.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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