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Tesla alumnus replaces ex-McLaren exec as Rivian’s new VP of engineering

Rivian R1S SUV at New York Auto Show 2019. | Image: Dacia J. Ferris/Teslarati

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It appears that Rivian Automotive recently welcomed yet another employee with an extensive background in Tesla. As indicated in a recent Bloomberg report, Nick Kalayjian, who spent over a decade at Tesla, will be joining Rivian as the company’s new vice president of engineering and product. Kalayjian will be replacing Mark Vinnels, a former McLaren executive who joined Rivian in 2017. 

A Rivian spokesperson has confirmed that Vinnels has indeed left the company, though the Michigan-based electric truck maker did not specify how recently his departure happened. Both Kalayjian and Vinnels could not be reached for comment by the publication. Rivian has also not released a statement about its new VP of engineering and product. 

Kalayjian will have big shoes to fill at Rivian, especially considering his predecessor’s formidable and extensive automotive background. Mark Vinnels, after all, is a veteran, and during his time with McLaren, he was in charge of several key projects like the design and development of vehicles like the 650S, 675LT, 570S, and even the critically-acclaimed 720S. 

That being said, Kalayjian’s background in electric vehicles is extensive. As could be seen in his LinkedIn profile, he was involved in the development of the original Model S powertrain from the architecture phase to volume manufacturing. He was later promoted to VP of Engineering, where he served as a key figure in the Model 3 ramp.

It should be noted that Kalayjian is not coming over to Rivian directly from Tesla. He left the Elon Musk-led company in 2018 to work as the SVP of Engineering at Plenty, which develops indoor farming technologies. Since last month, Kalayjian also serves as a Board Advisor for Plenty. 

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Both Rivian and Tesla are aiming to breach and potentially establish a mark at the lucrative pickup truck segment. Rivian’s R1T debuted to critical acclaim, and expectations are high for the vehicle’s start of deliveries next year. Tesla is also aiming to release the Cybertruck late 2021, though much of this goal relies on the rapid buildout of Gigafactory Texas. 

Interestingly enough, Tesla and Rivian are currently involved in a lawsuit over alleged thefts of trade secrets. In its complaint, Tesla noted that it has no issue with former employees going over to companies like Rivian, but it draws the line when former staff break NDA and share proprietary information with their new employers. So far, Tesla has accused Rivian of stealing sensitive information related to its recruiting processes, bonus and compensation plans for sales personnel, and manufacturing project management systems, to name a few. 

Rivian, for its part, has denied Tesla’s claims. The company has asked a judge to dismiss Tesla’s claims, and it has argued that the Silicon Valley-based EV maker’s claims fail to state sufficient allegations of trade secret theft. Rivian’s legal team further argued that Tesla did not really file its case to defend or protect any legitimate intellectual property rights. Instead, it was an attempt to slow down Rivian’s momentum and damage its brand, while discouraging employees to leave the company. 

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla Supercharger network delivers record 6.7 TWh in 2025

The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets.

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Credit: Tesla

Tesla’s Supercharger Network had its biggest year ever in 2025, delivering a record 6.7 TWh of electricity to vehicles worldwide. 

To celebrate its busy year, the official @TeslaCharging account shared an infographic showing the Supercharger Network’s growth from near-zero in 2012 to this year’s impressive milestone.

Record 6.7 TWh delivered in 2025

The bar chart shows steady Supercharger energy delivery increases since 2012. Based on the graphic, the Supercharger Network started small in the mid-2010s and accelerated sharply after 2019, when the Model 3 was going mainstream. 

Each year from 2020 onward showed significantly more energy delivery, with 2025’s four quarters combining for the highest total yet at 6.7 TWh.

This energy powered millions of charging sessions across Tesla’s growing fleet of vehicles worldwide. The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets. This makes the Supercharger Network loved not just by Tesla owners but EV drivers as a whole.

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Resilience after Supercharger team changes

2025’s record energy delivery comes despite earlier 2024 layoffs on the Supercharger team, which sparked concerns about the system’s expansion pace. Max de Zegher, Tesla Director of Charging North America, also highlighted that “Outside China, Superchargers delivered more energy than all other fast chargers combined.”

Longtime Tesla owner and FSD tester Whole Mars Catalog noted the achievement as proof of continued momentum post-layoffs. At the time of the Supercharger team’s layoffs in 2024, numerous critics were claiming that Elon Musk was halting the network’s expansion altogether, and that the team only remained because the adults in the room convinced the juvenile CEO to relent.

Such a scenario, at least based on the graphic posted by the Tesla Charging team on X, seems highly implausible. 

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Tesla targets production increase at Giga Berlin in 2026

Plant manager André Thierig confirmed the facility’s stable outlook to the DPA, noting that Giga Berlin implemented no layoffs or shutdowns amid challenging market conditions.

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Credit: Tesla

Tesla is looking positively toward 2026 with plans for further growth at its Grünheide factory in Germany, following steady quarterly increases throughout 2025. 

Plant manager André Thierig confirmed the facility’s stable outlook to the Deutsche Presse-Agentur (DPA), noting that Giga Berlin implemented no layoffs or shutdowns despite challenging market conditions. 

Giga Berlin’s steady progress

Thierig stated that Giga Berlin’s production actually rose in every quarter of 2025 as planned, stating: “This gives us a positive outlook for the new year, and we expect further growth.” The factory currently supplies over 30 markets, with Canada recently being added due to cost advantages.

Giga Berlin’s expansion is still underway, with the first partial approval for capacity growth being secured. Preparations for a second partial approval are underway, though the implementation of more production capacity would still depend on decisions from Tesla’s US leadership. 

Over the year, updates to Giga Berlin’s infrastructure were also initiated. These include the relocation of the Fangschleuse train station and the construction of a new road. Tesla is also planning to start battery cell production in Germany starting 2027, targeting up to 8 GWh annually.

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Resilience amid market challenges

Despite a 48% drop in German registrations, Tesla maintained Giga Berlin’s stability. Thierig highlighted this, stating that “We were able to secure jobs here and were never affected by production shutdowns or job cuts like other industrial sites in Germany.”

Thierig also spoke positively towards the German government’s plans to support households, especially those with low and middle incomes, in the purchase and leasing of electric vehicles this 2026. “In our opinion, it is important that the announcement is implemented very quickly so that consumers really know exactly what is coming and when,” the Giga Berlin manager noted. 

Giga Berlin currently employs around 11,000 workers, and it produces about 5,000 Model Y vehicles per week, as noted in an Ecomento report. The facility produces the Model Y Premium variants, the Model Y Standard, and the Model Y Performance. 

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Tesla revamped Semi spotted, insane 1.2 MW charging video releases

These developments highlight Tesla’s ongoing refinements to the vehicle’s design and infrastructure.

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Credit: @HinrichsZane/X

Tesla is gearing up for high-volume Semi production in 2026, with the Class 8 all-electric truck’s revamped variant being spotted in the wild recently. Official footage from Tesla also showed the Semi achieving an impressive 1.2 MW charging rate on a charger. 

These developments highlight Tesla’s ongoing refinements to the vehicle’s design and infrastructure.

Revamped Tesla Semi sighting

Tesla Semi advocate @HinrichsZane, who has been chronicling the progress of the vehicle’s Nevada factory, recently captured exclusive drone footage of the refreshed Class 8 truck at a Megacharger stall near Giga Nevada. The white unit features a full-width front light bar similar to the Model Y and the Cybercab, shorter side windows, a cleared fairing area likely for an additional camera, and diamond plate traction strips on the steps.

Overall, the revamped Semi looks ready for production and release. The sighting marks one of the first real-life views of the Class 8 all-electric truck’s updated design, with most improvements, such as potential 4680 cells and enhanced internals, being hidden from view.

1.2 MW charging speed and a new connector

The official Tesla Semi account on X also shared an official video of Tesla engineers hitting 1.2 MW sustained charging on a Megacharger, demonstrating the vehicle’s capability for extremely rapid charging. Tesla Semi program lead Dan Priestley confirmed in a later post on X that the test occurred at a dedicated site, noting that chargers at the Semi factory in Nevada are also 1.2 MW capable.

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The short video featured a revamped design for the Semi’s charging port, which seems more sleek and akin to the NACS port found in Tesla’s other vehicles. It also showed the Tesla engineers cheering as the vehicle achieved 1.2 MW during its charging session. Dan Priestley explained the Semi’s updated charging plug in a post on X.

“The connector on the prior Semi was an early version (v2.4) of MCS. Not ‘proprietary’ as anyone could have used it. We couldn’t wait for final design to have >1MW capability, so we ran with what had been developed thus far. New Semi has latest MCS that is set to be standard,” the executive wrote in a post on X.

Check out the Tesla Semi’s sighting at the Nevada factory in the video below. 

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