A Tesla owner recently critiqued the performance of Autopilot and Full Self-Driving after the conclusion of a 6,400-mile trip across the United States. According to the driver, more than 99 percent of the trip was driven utilizing Tesla’s semi-autonomous driving functions, with the critiques showing the automaker’s strengths and weaknesses in terms of how both Autopilot and FSD can affect a drive of this substantial distance.
Tim Heckman took his Model S Plaid equipped with FSD Beta and Tesla Vision on the 6,392-mile trip from Los Angeles to Reading, Pennsylvania, and back, recording most of the (currently unreleased) footage on a GoPro mounted inside the vehicle. There were undoubtedly positives but also negatives, as Heckman describes the utilization of Autopilot and FSD on a trip of this length as an advantage in the “personal cost” of driving this many miles in a matter of two weeks.
On December 15th I left to drive from Los Angeles to near Philadelphia. Got back yesterday, after a total of 6,392 miles in the Model S Plaid with #FSDBeta.
Drove more than 99% autonomously, and I’ve some not great @Tesla Autopilot + FSD thoughts and experiences to share… ?
— Tim Heckman (@theckman) January 1, 2023
But where Tesla’s systems helped, it hurt elsewhere. Heckman describes frustration with the company’s recent transition to a camera-only approach, known as Tesla Vision, the suite’s lack of consistency outside of California, and where the company might have spent its focus over the past few years during the development.
No Radar, No Problem?
As Heckman took the drive in a Model S Plaid with camera-based Tesla Vision, the lack of radar was the first point of emphasis. Autopilot was more accurate and less stressful in a previous Tesla that equipped both cameras and radar for operation, Heckman said. “The removal of radar on the highway was a huge mistake,” he said in a Tweet. “Tesla Vision very often misidentified vehicles in front as being much closer than they are, trigging strong phantom braking. Sometimes losing 20mph of speed before I can react, which is a huge safety concern.”
During some points of the drive, the vehicle would recognize cars and adjust speeds that were not actually there. Additionally, Tesla Vision’s performance in low-visibility conditions like rain and fog was not ideal. Past iterations of the suites proved more effective, in Heckman’s opinion.
The automaker rolled out Tesla Vision in early 2021 in the Model 3 and Model Y, and the Model S and Model X received the update in 2022. When Tesla announced it would transition to a camera-only system, CEO Elon Musk explained that radar had helped solve the shortfalls that cameras couldn’t solve. However, it was never in the plan to rely on both radar and cameras.
“And when your vision works, it works better than the best human because it’s like having eight cameras, it’s like having eyes in the back of your head, beside[s] your head and has three eyes of different focal distances looking forward. This is — and processing it at a speed that is superhuman. There’s no question in my mind that with a pure vision solution, we can make a car that is dramatically safer than the average person,” Musk said during the Q1 2021 Earnings Call.
Speed Limit Changes
Another huge problem Heckman described was a slow decrease in speed after the reduction of speed limits in an area. This occurred on streets and not on the highway, but still raised some concern. Heckman noted it took “many seconds” to reach the legal speed when limits decreased by as much as 20 MPH.
In fact, someone I know was pulled over on New Years Eve (yesterday) by a Nevada state trooper because #FSD took too long to slow down in observance of the speed limit going from 55mph to 35mph.
Is that acceptable? Especially when we’ll have single stack on the highway?
— Tim Heckman (@theckman) January 1, 2023
Were Autopilot and FSD beneficial during this trip?
Yes.
“I love long road trips, and Autopilot makes them easier,” Heckman said. Despite the issues, it was still a pleasant experience and something he hopes to do again on his next trek from LA to PA.
At the end of the day, I think this stuff has tremendous potential. But at this point there needs to be focus and good execution, while not causing regressions in the experience especially on features that impact your safety and the safety of others on the road.
— Tim Heckman (@theckman) January 1, 2023
Heckman said he believes the lack of progress and improvements when speaking in terms of highway performance may be related to Tesla’s focus on solving self-driving on city streets.
“As a result of changing focus, Autopilot experience is worse than when we got our Model 3 in summer 2019,” he said.
Fun Fact: Tim told me his two longest days of driving were from Fort Worth, TX, to Burbank, CA, equating to roughly 1,404 miles, and from Burbank, CA, to Amarillo, TX, for 1,079 miles.
I’d love to hear from you! If you have any comments, concerns, or questions, please email me at joey@teslarati.com. You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.
News
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
Tesla Giga Texas to feature massive Optimus V4 production line
