News
Tesla patent paves way for compact battery systems that are easier to produce
Tesla’s use of batteries for its electric vehicles are crucial to their function. The company’s battery systems are the industry standard as they offer more range and density than their competitors. But despite this lead, a recently submitted patent for an aggregated battery system could put Tesla’s batteries head-and-shoulders above the rest of the pack, bar none.
While Tesla’s current battery system is top of the line, it could still be more cost-effective. Batteries themselves cost a lot to manufacture for Tesla, and not to mention, a lot to replace for an owner. The aim of the company’s newly submitted patent is to create a more efficient system that would simplify the entire battery component by combining the multiple battery systems into one single module.
Small battery cells are more advantageous than large battery cells for a number of reasons, including time, safety, thermal management and production of energy. All of these factors would highlight the advantages of small battery systems and would allow for an increase in the productivity of battery cells. The smaller cells means “a shorter length of electrode material that is devoid of material defects would be required.”
The new system would arrange the battery cells in an upright manner. The multiple cells would then function with one another by being connected to a series of collector plates with tabs on both the positive and negative ends of the battery. The tabs would then be connected to a positive or negative terminal of the battery cell. This would be done with multiple series of batteries that all have different responsibilities throughout the vehicle. They would all, however, be housed within a single battery container, allowing engineers or service workers easy access to each battery system.
The addition of this new patent could help reduce costs by utilizing smaller battery cells in battery systems. The patent states that while production will increase due to the reduced size and need for materials, the small cells can increase the complexity of the manufacturing of the systems. This makes Tesla’s batteries even easier to produce.
“For instance, with use of many small format cells, it is envisioned that several electrical interconnects could be required to accomplish the conveyance of current from the large number of small format cells and this may also contribute to the complexity in design and manufacture of the battery system. The battery cell could also have some functionalities that may be redundant when aggregated into the battery system. As each battery cell would be manufactured independently of others, time and resources would need to be spent thereafter for combining the cells and for forming the interconnects to the current collectors typically, though a welding, or soldering process. Hence, there is a need to produce battery modules in a simplified manner.”
The innovations offered by Tesla’s recently published patent could allow the electric car maker to equip its vehicles with battery packs that are both compact and high-density. This would be pivotal to upcoming vehicles such as the next-generation Roadster, the Tesla Pickup Truck, and the Tesla Semi, all of which are expected to require large batteries to achieve their target range, and thus would require large numbers of cells from the electric car maker.
Tesla is the head of the pack in terms of batteries, as the company’s vehicles have considerably longer ranges than the vehicle’s of its competitors. For example, a Tesla Model S Performance variant contains a 100 kWh battery, with a WLTP estimated 365 miles of range when charged to its capacity. The newly released Porsche Taycan Turbo S contains a 93.4 kWh battery with a WLTP estimated 256 miles of range on a full charge.
The full text of Tesla’s novel battery design patent could be accessed here.
News
Tesla Robotaxi geofence expansion enters Plaid Mode and includes a surprise
Now, on August 26, the Robotaxi geofence has expanded once again, and is estimated to be about 130 square miles.
Tesla has expanded its Robotaxi geofence in Austin for the third time since its launch in late June, and the company added a big surprise with this new service area.
After launching on June 22, Tesla’s driverless Robotaxi service has been expanded three times. Its initial launch was about 20 square miles in size. The first expansion occurred on July 14 and was roughly 42 miles large, more than double the initial geofence size.
The second expansion occurred on August 3 and brought the total service area to roughly 80 square miles.
Now, on August 26, the Robotaxi geofence has expanded once again, and is estimated to be about 170 square miles.
🚨 Tesla has expanded its Robotaxi geofence in Austin once again!
This is the third time the service area has expanded! pic.twitter.com/ZzIWWLIgsQ
— TESLARATI (@Teslarati) August 26, 2025
The expansion of the Robotaxi geofence seemed to show the company’s focus on getting the service to the areas East and West of downtown was an utmost priority.
We reported on the Bee Cave region of the Austin suburbs being a place where Robotaxi validation vehicles were spotted testing in recent days.
Bee Cave is included in the new geofence.
However, that is not the biggest addition to the geofence, and it’s not even close. Tesla added a major area to the new geofence, one that fans of the company will absolutely love: Tesla Gigafactory Texas.
🚨 Tesla Gigafactory Texas is now available in the new Robotaxi geofence: https://t.co/Ctcm0HNZk4 pic.twitter.com/7nyhQNYLww
— TESLARATI (@Teslarati) August 26, 2025
The big question that remains is whether Tesla is expanding the size of its fleet of Robotaxi vehicles in Austin. There have been many questions about the expansions of the fleet and not necessarily the geofence, and while the latter is certainly considered progress, Tesla will need to enable more Robotaxi into the vehicle population to handle the additional rides.
Tesla has been planning to do so, but is still prioritizing safety and does not want to rush any part of the Robotaxi process.
Tesla is also looking to expand to new cities altogether. It is currently moving toward a Robotaxi launch in Florida, Arizona, and Nevada, and has also opened up job postings for Robotaxi operators in New York.
Elon Musk
Elon Musk reiterates his most optimistic prediction yet with “UHI” forecast
Despite his polarizing nature, Elon Musk is, at his core, an optimist.
Despite his polarizing nature, Elon Musk is, at his core, an optimist. If he were not one, he would never have founded Tesla or SpaceX, or pursued projects such as Neuralink or xAI.
Musk’s optimism was on full display on social media platform X recently, when he shared what could very well be his most optimistic prediction yet.
Robots and humans
The Tesla CEO recently responded to a post from David Scott Patterson, who estimated that all jobs will be replaced by AI and robots easily by 2030. In his post, Patterson noted that if robots are sold at the same rate as vehicles, it could result in an output of 320 million robots per year.
Musk responded that eventually, intelligent humanoid robots will far exceed the population of humans, and “there will be many robots in industry for every human to provide products & services.”
Musk is already taking steps to achieve such a future. Tesla’s Optimus humanoid robot is expected to see its first “legion” produced this 2025. During an All-Hands meeting earlier this year, Musk also hinted to Tesla employees that the company will try to produce about 50,000 Optimus robots next year.
Universal High Income (UHI)
Musk has shared similar sentiments in the past, so it was no surprise that some X users asked the CEO how humans could sustain their lives when robots replace working individuals. To this, Musk responded that a Universal High Income (UHI) would be implemented, which should provide people with the best medical care, food, and transport available.
“There will be universal high income (not merely basic income). Everyone will have the best medical care, food, home, transport and everything else. Sustainable abundance,” Musk wrote in his post.
Musk’s comment about sustainable abundance seems to be a prevalent theme in his recent optimistic comments. During Tesla’s second quarter earnings call, for example, Musk hinted that his Master Plan Part Four will describe a path towards sustainable abundance in a post-autonomy world.
News
Tesla FSD upcoming Australia release seemingly teased bv media
The videos showed FSD navigating lane changes, slowing for traffic, and handling curves without driver input.
New videos from Australia have fueled speculations that Tesla’s Full Self-Driving (FSD) will be rolling out in the country soon.
The videos, which were shared widely on social media, showed Teslas navigating lane changes, slowing for traffic, and handling curves without driver input, but still with active supervision.
New FSD footage
One video, posted by lifestyle outlet Man of Many and narrated by journalist Ben McKimm, highlighted how quickly the system responded to real-world conditions. McKimm seemed quite impressed with FSD’s performance, stating that the vehicle performs maneuvers much like a human driver.
Another video, which featured reporter Danielle Collin, featured a Tesla operating on public roads using its FSD (Supervised) system. Similar to McKimm, Collin seemed very impressed with the capabilities of FSD, as the vehicle was reacting to things like stop signs on its own.
No regulatory barriers
This isn’t the first time the software has been seen on Australian roads. Earlier this year, Tesla released a clip of a Model 3 driving through Melbourne’s central business district with no visible driver input. A second video later surfaced from Sydney, reinforcing expectations that Australia could be among the first right-hand-drive markets to receive access.
According to Tesla’s Australian website, FSD (Supervised) uses 360-degree camera visibility to manage blind spots, execute lane changes, and maintain awareness of surrounding vehicles, cyclists, and motorcycles. While Tesla notes that constant human oversight is still required for now, FSD is designed to handle city intersections, multi-lane highways, and traffic signals.
In an earlier statement to news.com.au, Tesla country director Thom Drew previously confirmed there were “no blockers in Australia” for a supervised release of FSD, similar to North America. “It’s something our business is working on releasing,” Drew said, though he did not provide a timeline.
Tesla Robotaxi geofence expansion enters Plaid Mode and includes a surprise
Elon Musk reiterates his most optimistic prediction yet with “UHI” forecast
Tesla FSD upcoming Australia release seemingly teased bv media
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