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Tesla battery researcher Jeff Dahn’s tests hint at li-ion cells breaking the 2M-mile barrier

Tesla Gigafactory Nevada battery cell production line (Credit: Super Factories)

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Last year, the electric vehicle community’s attention was caught when Tesla battery researcher Jeff Dahn and his team published a paper revealing that quality lithium-ion batteries have the capability to last 1 million miles if used in EVs. A recent presentation from the respected battery pioneer has now revealed that these findings may actually be conservative, as the batteries that Dahn and his team have been testing are still going strong, and are now on track to pass the 2-million-mile mark.

Dahn’s updated findings were discussed in a recent video conference for energy storage and sustainable engineering. According to Dahn, the “million-mile” batteries that were referred to in the past year’s paper are now going towards 10,000 to 15,000 cycles. Considering that the million-mile cells were cycled 5,000 times, it is starting to become evident that the lithium-ion batteries that Dahn’s team have been testing have the potential capability to last 3.5 million km or over 2 million miles if used in an electric vehicle.

https://twitter.com/facts_tesla/status/1317933952645042176?s=20

Remarkably, the lithium-ion cells that are being cycled by Dahn and his team have shown minimal degradation even at this point. With this in mind, there seems to be a good chance that even the study’s “2-million-mile” cells are capable of lasting even longer. Dahn notes that lithium-ion batteries have reached a point where it is becoming imperative to look into the further applications of advanced battery technology, such as vehicle-to-grid, or massive vehicles like airplanes and ferries.

As noted by the team in its 2019 paper, the lithium-ion batteries that it will be using are NMC532 pouch cells obtained from Li-FUN Technology in China. The NMC532 pouch cells are dry batteries as well, using no electrolytes. Interestingly enough, Tesla’s next-generation 4680 cells that the company revealed at Battery Day also utilize dry battery technology developed from the innovations of Maxwell Technologies, a company that the EV maker acquired.

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Considering that the batteries which Dahn and his team are testing are just cells acquired from Li-FUN Technology in China, there seems to be a pretty good chance that Tesla’s next-generation 4680 cells could exhibit comparable or even superior performance when they are deployed to the company’s fleet of vehicles and energy storage units in the coming years. If these assumptions prove accurate, then Tesla’s next-generation cells may truly be a class above anything that is being used in the market today. Dahn, for his part, noted that Tesla’s battery strategy is sound.

“Tesla is just moving forward at the speed of light. They are upscaling their factories, they know they need Tera Watt Hours for both energy storage and vehicles, and it’s incredibly exciting times,” he said.

Watch Jeff Dahn’s recent talk about his team’s battery findings in the video below.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Elon Musk

SpaceX secures win as US labor board drops oversight case

The NLRB confirmed that it no longer has jurisdiction over SpaceX.

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Credit: SpaceX

SpaceX scored a legal victory after the National Labor Relations Board (NLRB) decided to dismiss a case which accused the company of terminating engineers who were involved in an open letter against founder Elon Musk. 

The NLRB confirmed that it no longer has jurisdiction over SpaceX. The update was initially shared by Bloomberg News, which cited a letter about the matter it reportedly reviewed.

In a letter to the former employees’ lawyers, the labor board stated that the affected employees were under the jurisdiction of the National Mediation Board (NMB), not the NLRB. As a result, the labor board stated that it was dismissing the case.

As per Danielle Pierce, a regional director of the agency, “the National Labor Relations Board lacks jurisdiction over the Employer and, therefore, I am dismissing your charge.”

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The NMB typically oversees airlines and railroads. The NLRB, on the other hand, covers most private-sector employers, as well as manufacturers such as Boeing. 

The former SpaceX engineers have argued that the private space company did not belong under the NMB’s jurisdiction because SpaceX only offers services to “hand-picked customers.” 

In an opinion, however, the NMB stated that SpaceX was under its jurisdiction because “space transport includes air travel” to get to outer space. The mediation board also noted that anyone can contact SpaceX to secure its services.

SpaceX had previously challenged the NLRB’s authority in court, arguing that the agency’s structure was unconstitutional. Jennifer Abruzzo, the NLRB general counsel under former United States President Joe Biden, rejected SpaceX’s claims. Following Abruzzo’s termination under the Trump administration, however, SpaceX asked the labor board to reconsider its arguments. 

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SpaceX is not the only company that has challenged the constitutionality of the NLRB. Since SpaceX filed its legal challenge against the agency in 2024, other high-profile companies have followed suit. These include Amazon, which has filed similar cases that are now pending.

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Tesla accuses IG Metall member of secretly recording Giga Berlin meeting

The union has denied the electric vehicle maker’s allegations.

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Credit: Tesla Manufacturing/X

Police seized the computer of an IG Metall member at Tesla Giga Berlin on Tuesday amid allegations that a works council meeting was secretly recorded. 

The union has denied the electric vehicle maker’s allegations.

In a post on X, Gigafactory Berlin plant manager André Thierig stated that an external union representative from IG Metall attended a works council meeting and allegedly recorded the session. Thierig described the event as “truly beyond words.”

“What has happened today at Giga Berlin is truly beyond words! An external union representative from IG Metall attended a works council meeting. For unknown reasons he recorded the internal meeting and was caught in action! We obviously called police and filed a criminal complaint!” Thierig wrote in his post on X.

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Police later confirmed to local news outlet rbb24 that officers did seize a computer belonging to an IG Metall member at the Giga Berlin site on Tuesday afternoon. Tesla stated that employees had contacted authorities after discovering the alleged recording.

IG Metall denied Tesla’s accusations, arguing that its representative did not record the meeting. The union alleged that Tesla’s claim was simply a tactic ahead of upcoming works council elections.

The next works council election at Giga Berlin is scheduled for March 2 to 4, 2026. The facility’s management had confirmed the dates to local news outlets. The official announcement marks the start of the election process and campaign period.

Approximately 11,000 employees are eligible to participate in the vote.

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The previous works council election at the plant took place in 2024, and it was triggered by a notable increase in workforce size. Under German labor law, regular works council elections must be held every four years between March 1 and May 31.

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Elon Musk’s xAI plants flag in Bellevue AI hotspot

The lease places xAI’s new office in one of the region’s fastest-growing tech hubs.

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UK Government, CC BY 2.0 , via Wikimedia Commons

Elon Musk’s artificial intelligence company xAI has leased a full floor at Lincoln Square South in downtown Bellevue, WA, as per city permit filings. 

The lease places xAI’s new office in one of the region’s fastest-growing tech hubs.

Public records indicate that xAI leased roughly 24,800 square feet in Lincoln Square South. The location was previously occupied by video game company Epic Games. Lincoln Square South is part of the Bellevue Collection, which is owned by Kemper Development Co.

The lease was first referenced in January by commercial real estate firm Broderick Group, which noted that an unnamed tenant had secured the space, as stated in a report from the Puget Sound Business Journal. Later filings identified xAI as the occupant for the space.

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xAI has not publicly commented on the lease.

xAI hinted at plans to open an office in the Seattle area back in September, when the startup posted job openings with salaries ranging from $180,000 to $440,000. At the time, the company had narrowed its location search to cities on the Eastside but had not finalized a lease.

xAI’s Bellevue expansion comes as Musk continues consolidating his businesses. Last week, SpaceX acquired xAI in a deal that valued the artificial intelligence startup at $250 billion. SpaceX itself is now valued at roughly $1.25 trillion and is expected to pursue an initial public offering (IPO) later this year.

Musk already has a significant presence in the region through SpaceX, which employs about 2,000 workers locally. That initiative, however, is focused largely on Starlink satellite development.

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Bellevue has increasingly become a center for artificial intelligence companies. OpenAI has expanded its local office footprint to nearly 300,000 square feet. Data infrastructure firms such as Crusoe and CoreWeave have also established offices downtown.

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