A Tesla Megapack is powering a large housing factory completely off-grid in Patterson, California, with energy from a large array of on-site, PVGraf solar panels. The factory isn’t connected to the local power grid, and this is the first time a Tesla Megapack has been deployed and running completely off-grid. The system has been operating without any issues since November.
S2A Modular, a tech company that manufactures modular homes, tiny houses, and more that run on direct-current (DC) power, owns the Tesla Megapack, and its president and cofounder, John Rowland, granted Teslarati an exclusive interview. The company is also in the business of addressing housing for the homeless as well as making luxury homes and single-family homes.
John Rowland, S2A Modular’s president, and cofounder, granted Teslarati an exclusive interview. He shared with Teslarati that the company has 35 facilities, with five currently under construction and Tesla Megapacks on order. The first one in Patterson, California, is completely off the grid, and John has been working with Tesla to monitor its progress.
The delivery and installation of the Tesla Megapack, John explained, was “very smooth.” All of the infrastructure was in place, and it only took a couple of days to install the battery.
John told Teslarati that the reason why he went with Tesla is that he is a huge fan of both Tesla and Elon Musk. Initially, he had planned to buy the Tesla PowerPacks but by the time the factory came to fruition, Tesla Megapacks were available. As a homebuilder, he wanted to build homes that run on batteries. John said that engineered and built the second off-grid Tesla-powered home in North America.
“When I built that home, I decided I wanted to scale and build homes that were meant to run on batteries because this is how that house was engineered and built. It was the lowest voltage, lowest amperage home on the planet.”
John realized that in order to scale, he would need a factory and wanted to take the same approach that he has taken to engineering and building the homes and “engineer and build a factory that was made to run off-grid.
The hundred thousand-square-foot factory has no gas, or propane, only graphene solar panels, and a Tesla Megapack. “And no connection to the electrical grid.”
John pointed out that he has had a good relationship with Tesla since 2015, and once the Megapacks were available, he ordered one for each of the facilities.
“We’ve got the first one in Patterson, California, and it’s been up and running a little over a month now. And it’s running like a champ. The whole factory’s powered off-grid, and it’s a huge success, so we’re looking to carry it over to our next facilities.”
John and his team and Tesla are monitoring the battery three times a day since it is completely off-grid. At first, there was a little hesitation on Tesla’s part for installing a completely off-grid Megapack, but John was able to win them over, and things are going smoothly.
“This is the first time that a Megapack was programmed to run off-grid. They’re set to take a trickle charge from the grid 24/7, and it took some convincing to get Tesla to allow us to do it this way. At first, they said, ‘you’re a couple of years ahead of us,’ but they finally agreed to allow us to do it, and now they’re using it as beta. They’re monitoring it just like we are.”
“One of Tesla’s head engineers that we work with told us that when we powered it up, it would take four days for our solar to charge the battery fully. We did it in seven and a half hours.”
John explained that the solar panels his company uses are made with specially manufactured graphene solar panels. “They’re the only company in the world using graphene, and they have 20 worldwide patents on it. At S2A, we paid and file our own UL( Underwriter Labs) to have our own UL-rated panel produced.”
When asked about feedback, John explained that he talks to Tesla’s engineers regularly and provides updates on the battery’s performance.
“It’s quite to our surprise It’s a 1.4-megawatt battery, and we’re able to keep it about 90% even with all of our equipment running. It’s really working better than our expectations.”
One thing John wasn’t expecting was the surplus of energy. He actually plans to connect the Megapack to the grid next year so that he can discharge the excess power and help take some of the burdens away from the local grid.
“Our inverters are shutting off every day because we’re producing more power than we can use. Our factory is actually net-positive, and we will start contributing back to the grid next year.”
“We’ve got the battery set right now–when it reaches 97% capacity, the inverter shuts down and stops producing power. We’ve been monitoring it three times a day, and it’s been shutting off every day. Even with the factory running at full speed, we still produce excess energy.”
John added that he also purchased the Tesla Semi and plans to use them to deliver homes to customers.
Disclosure: Johnna is a $TSLA shareholder and believes in Tesla’s mission.
Your feedback is welcome. If you have any comments or concerns or see a typo, you can email me at johnna@teslarati.com. You can also reach me on Twitter at @JohnnaCrider1.
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Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.
“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.
While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.
Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.
Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.
Lifestyle
Tesla app update makes Robotaxi ownership make a lot more sense
Tesla’s app now shows a live indicator when your car is actively driving itself.
A recent Tesla app update, released last week (4.58.5), gives visibility on whether a vehicle is navigating in its semi-autonomous mode or being drive by a human driver. The updated app now displays a live “Self-Driving” indicator in bright blue text directly beneath the vehicle’s speed readout whenever Full Self-Driving is actively engaged, along with the signature glowing blue navigation path that FSD users see on the main touchscreen. It is a small visual update with meaningful implications for how Tesla owners monitor their vehicles remotely.
The feature was first spotted in the wild by X user Jordan Camina, who shared video of a Hardware 3 Model S displaying the new animation through the app while driving. That detail is significant because it confirms the update is not limited to newer HW4 vehicles. It works across hardware generations, and Tesla confirmed it will eventually support all vehicles regardless of chip platform once both the app and vehicle software are updated. The vehicle side requires software version 2026.20.6.1, which has reached nearly 40% of the fleet so far, as monitored by NotaTeslaApp.
The feature makes the most practical sense when viewed through the lens of Tesla’s expanding robotaxi operation. In a robotaxi context, the owner of a vehicle generating ride revenue has a direct financial and safety interest in knowing whether their car is operating under autonomous control at any given moment. The app’s new FSD indicator gives fleet owners exactly that visibility, the same way a logistics company monitors whether a delivery driver is following the planned route. It also carries implications for Tesla’s insurance model. Tesla’s own insurance product prices premiums in part based on FSD engagement rates, and real-time visibility into when FSD is active creates a feedback loop that could eventually tie directly into policy pricing. For individual owners who have opted their personal vehicles into the robotaxi network, the update effectively turns the Tesla app into a fleet management dashboard, one that tells you whether your car is earning money, whether it is driving itself to do it, and whether everything is operating the way it should from wherever you happen to be.
Tesla expands Robotaxi to Florida, marking its third state for autonomy
As Teslarati has reported, Tesla launched unsupervised robotaxi rides in Miami this summer, a milestone that makes a remote FSD status indicator significantly more practical than a cosmetic feature. When a vehicle is operating as a robotaxi without a driver present, the owner or fleet operator needs a reliable way to confirm autonomy is engaged. The app now provides exactly that.
As noted by NotATeslaApp, The update also arrived alongside a hint buried in the same app version that Tesla plans to use the cabin camera to verify driver identity before FSD can be activated. Pairing identity verification with a live autonomy status indicator points toward the infrastructure Tesla is building for a fleet of driverless vehicles that owners can monitor the way you would track a package delivery.
Elon Musk
California snubs Tesla in its newly passed EV incentive that favors Rivian and Lucid
California passed a $135 million EV incentive that rewards Rivian and Lucid while sidelining Tesla
California just drew a line in the EV incentive sand to put Tesla on the wrong side of it. The state recently passed a $135 million program offering first-time electric vehicle buyers a direct incentive with no application required, but the rules were written in a way that leaves Tesla at a structural disadvantage compared to Rivian and Lucid.
The program caps eligible vehicles at $50,000 for new EVs and $25,000 for used ones. That pricing threshold rules out a significant portion of Tesla’s lineup, though some lower-priced Model 3 and Model Y configurations would still qualify. California-based automakers are exempt from the price cap entirely, regardless of what their vehicles cost. Rivian, headquartered in Irvine, and Lucid, based in the San Francisco Bay Area, both benefit from that exemption. Rivian’s R2 starts at roughly $45,000 but has versions above the cap. Lucid’s Air and Gravity start at $70,990 and $79,990 respectively, well above any threshold a non-California company would face.
California hits Tesla Cybercab and Robotaxi driverless cars with new law
Tesla built its reputation and a significant portion of its early market share in California, where EV adoption has consistently led the nation. The company operates its original factory in Fremont, California, and the state was home to Tesla’s headquarters for most of its existence. That changed in 2021 when Tesla moved its corporate headquarters to Austin, Texas. Since then, the relationship between the company and California Governor Gavin Newsom has been openly adversarial, with Musk and Newsom trading public criticism on multiple occasions.
California’s EV incentive landscape has shifted repeatedly in recent years, and Tesla has previously lost eligibility for state-level programs as its vehicles exceeded income-adjusted price thresholds. The federal $7,500 EV tax credit, which Tesla models have qualified for and lost depending on policy cycles, is no longer available after it expired without renewal, making state-level programs more meaningful to buyers than they have been in years.
The practical impact for buyers is more nuanced than the headline suggests. California residents purchasing a Tesla under $50,000 for the first time can still access the incentive. But the exemption written for California-based manufacturers is a structural advantage that rewards where a company plants its headquarters flag rather than where it builds its products, and Tesla moved that flag to Texas.
The secret behind Tesla’s Cybercab Gold goes well beyond just the color
Tesla app update makes Robotaxi ownership make a lot more sense
