A Tesla Megapack is powering a large housing factory completely off-grid in Patterson, California, with energy from a large array of on-site, PVGraf solar panels. The factory isn’t connected to the local power grid, and this is the first time a Tesla Megapack has been deployed and running completely off-grid. The system has been operating without any issues since November.
S2A Modular, a tech company that manufactures modular homes, tiny houses, and more that run on direct-current (DC) power, owns the Tesla Megapack, and its president and cofounder, John Rowland, granted Teslarati an exclusive interview. The company is also in the business of addressing housing for the homeless as well as making luxury homes and single-family homes.
John Rowland, S2A Modular’s president, and cofounder, granted Teslarati an exclusive interview. He shared with Teslarati that the company has 35 facilities, with five currently under construction and Tesla Megapacks on order. The first one in Patterson, California, is completely off the grid, and John has been working with Tesla to monitor its progress.
The delivery and installation of the Tesla Megapack, John explained, was “very smooth.” All of the infrastructure was in place, and it only took a couple of days to install the battery.
John told Teslarati that the reason why he went with Tesla is that he is a huge fan of both Tesla and Elon Musk. Initially, he had planned to buy the Tesla PowerPacks but by the time the factory came to fruition, Tesla Megapacks were available. As a homebuilder, he wanted to build homes that run on batteries. John said that engineered and built the second off-grid Tesla-powered home in North America.
“When I built that home, I decided I wanted to scale and build homes that were meant to run on batteries because this is how that house was engineered and built. It was the lowest voltage, lowest amperage home on the planet.”
John realized that in order to scale, he would need a factory and wanted to take the same approach that he has taken to engineering and building the homes and “engineer and build a factory that was made to run off-grid.
The hundred thousand-square-foot factory has no gas, or propane, only graphene solar panels, and a Tesla Megapack. “And no connection to the electrical grid.”
John pointed out that he has had a good relationship with Tesla since 2015, and once the Megapacks were available, he ordered one for each of the facilities.
“We’ve got the first one in Patterson, California, and it’s been up and running a little over a month now. And it’s running like a champ. The whole factory’s powered off-grid, and it’s a huge success, so we’re looking to carry it over to our next facilities.”
John and his team and Tesla are monitoring the battery three times a day since it is completely off-grid. At first, there was a little hesitation on Tesla’s part for installing a completely off-grid Megapack, but John was able to win them over, and things are going smoothly.
“This is the first time that a Megapack was programmed to run off-grid. They’re set to take a trickle charge from the grid 24/7, and it took some convincing to get Tesla to allow us to do it this way. At first, they said, ‘you’re a couple of years ahead of us,’ but they finally agreed to allow us to do it, and now they’re using it as beta. They’re monitoring it just like we are.”
“One of Tesla’s head engineers that we work with told us that when we powered it up, it would take four days for our solar to charge the battery fully. We did it in seven and a half hours.”
John explained that the solar panels his company uses are made with specially manufactured graphene solar panels. “They’re the only company in the world using graphene, and they have 20 worldwide patents on it. At S2A, we paid and file our own UL( Underwriter Labs) to have our own UL-rated panel produced.”
When asked about feedback, John explained that he talks to Tesla’s engineers regularly and provides updates on the battery’s performance.
“It’s quite to our surprise It’s a 1.4-megawatt battery, and we’re able to keep it about 90% even with all of our equipment running. It’s really working better than our expectations.”
One thing John wasn’t expecting was the surplus of energy. He actually plans to connect the Megapack to the grid next year so that he can discharge the excess power and help take some of the burdens away from the local grid.
“Our inverters are shutting off every day because we’re producing more power than we can use. Our factory is actually net-positive, and we will start contributing back to the grid next year.”
“We’ve got the battery set right now–when it reaches 97% capacity, the inverter shuts down and stops producing power. We’ve been monitoring it three times a day, and it’s been shutting off every day. Even with the factory running at full speed, we still produce excess energy.”
John added that he also purchased the Tesla Semi and plans to use them to deliver homes to customers.
Disclosure: Johnna is a $TSLA shareholder and believes in Tesla’s mission.
Your feedback is welcome. If you have any comments or concerns or see a typo, you can email me at johnna@teslarati.com. You can also reach me on Twitter at @JohnnaCrider1.
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News
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.
NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.
SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.
We’re excited for Falcon 9 and Dragon to launch @NASA’s Crew-15, 16, and 17 missions to the @Space_Station from Florida https://t.co/Qm16vVK9F3 pic.twitter.com/drg3s7GtuM
— SpaceX (@SpaceX) September 18, 2026
The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.
Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.
Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.
Investor's Corner
New drone video shows Tesla’s Optimus Factory reaching a turning point
New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.
Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.
The Giga Texas Optimus Factory latest update … construction keeps moving fast!
Steel assembly is now only about 5 column grids from the north perimeter beam. Concrete is going in on the three upper floors, rebar is still being laid for more pours, and footing / grade-beam work… pic.twitter.com/qvFPvwnYzW
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) September 17, 2026
Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.
Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.
Tesla Giga Texas to feature massive Optimus V4 production line
The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.
Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
New drone video shows Tesla’s Optimus Factory reaching a turning point
