A Tesla Megapack is powering a large housing factory completely off-grid in Patterson, California, with energy from a large array of on-site, PVGraf solar panels. The factory isn’t connected to the local power grid, and this is the first time a Tesla Megapack has been deployed and running completely off-grid. The system has been operating without any issues since November.
S2A Modular, a tech company that manufactures modular homes, tiny houses, and more that run on direct-current (DC) power, owns the Tesla Megapack, and its president and cofounder, John Rowland, granted Teslarati an exclusive interview. The company is also in the business of addressing housing for the homeless as well as making luxury homes and single-family homes.
John Rowland, S2A Modular’s president, and cofounder, granted Teslarati an exclusive interview. He shared with Teslarati that the company has 35 facilities, with five currently under construction and Tesla Megapacks on order. The first one in Patterson, California, is completely off the grid, and John has been working with Tesla to monitor its progress.
The delivery and installation of the Tesla Megapack, John explained, was “very smooth.” All of the infrastructure was in place, and it only took a couple of days to install the battery.
John told Teslarati that the reason why he went with Tesla is that he is a huge fan of both Tesla and Elon Musk. Initially, he had planned to buy the Tesla PowerPacks but by the time the factory came to fruition, Tesla Megapacks were available. As a homebuilder, he wanted to build homes that run on batteries. John said that engineered and built the second off-grid Tesla-powered home in North America.
“When I built that home, I decided I wanted to scale and build homes that were meant to run on batteries because this is how that house was engineered and built. It was the lowest voltage, lowest amperage home on the planet.”
John realized that in order to scale, he would need a factory and wanted to take the same approach that he has taken to engineering and building the homes and “engineer and build a factory that was made to run off-grid.
The hundred thousand-square-foot factory has no gas, or propane, only graphene solar panels, and a Tesla Megapack. “And no connection to the electrical grid.”
John pointed out that he has had a good relationship with Tesla since 2015, and once the Megapacks were available, he ordered one for each of the facilities.
“We’ve got the first one in Patterson, California, and it’s been up and running a little over a month now. And it’s running like a champ. The whole factory’s powered off-grid, and it’s a huge success, so we’re looking to carry it over to our next facilities.”
John and his team and Tesla are monitoring the battery three times a day since it is completely off-grid. At first, there was a little hesitation on Tesla’s part for installing a completely off-grid Megapack, but John was able to win them over, and things are going smoothly.
“This is the first time that a Megapack was programmed to run off-grid. They’re set to take a trickle charge from the grid 24/7, and it took some convincing to get Tesla to allow us to do it this way. At first, they said, ‘you’re a couple of years ahead of us,’ but they finally agreed to allow us to do it, and now they’re using it as beta. They’re monitoring it just like we are.”
“One of Tesla’s head engineers that we work with told us that when we powered it up, it would take four days for our solar to charge the battery fully. We did it in seven and a half hours.”
John explained that the solar panels his company uses are made with specially manufactured graphene solar panels. “They’re the only company in the world using graphene, and they have 20 worldwide patents on it. At S2A, we paid and file our own UL( Underwriter Labs) to have our own UL-rated panel produced.”
When asked about feedback, John explained that he talks to Tesla’s engineers regularly and provides updates on the battery’s performance.
“It’s quite to our surprise It’s a 1.4-megawatt battery, and we’re able to keep it about 90% even with all of our equipment running. It’s really working better than our expectations.”
One thing John wasn’t expecting was the surplus of energy. He actually plans to connect the Megapack to the grid next year so that he can discharge the excess power and help take some of the burdens away from the local grid.
“Our inverters are shutting off every day because we’re producing more power than we can use. Our factory is actually net-positive, and we will start contributing back to the grid next year.”
“We’ve got the battery set right now–when it reaches 97% capacity, the inverter shuts down and stops producing power. We’ve been monitoring it three times a day, and it’s been shutting off every day. Even with the factory running at full speed, we still produce excess energy.”
John added that he also purchased the Tesla Semi and plans to use them to deliver homes to customers.
Disclosure: Johnna is a $TSLA shareholder and believes in Tesla’s mission.
Your feedback is welcome. If you have any comments or concerns or see a typo, you can email me at johnna@teslarati.com. You can also reach me on Twitter at @JohnnaCrider1.
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SpaceX just locked up a NASA record no other U.S. spacecraft can touch
SpaceX’s Crew-13 Dragon reached the ISS in under eight hours, and NASA confirmed a record.
SpaceX now owns every spot on the list of the five fastest trips a U.S. spacecraft has ever made to the International Space Station, and its newest entry beat the old mark by more than four hours.
Crew Dragon Grace docked to the forward port of the station’s Harmony module at 7:05 p.m. ET on October 1, just 7 hours and 55 minutes after lifting off from Space Launch Complex 40 at Cape Canaveral. NASA confirmed the milestone in a space station blog update, writing that the flight “marked the fastest launch‑to‑docking of a U.S. spacecraft in the history of the International Space Station.”
The previous U.S. record also belonged to Dragon. SpaceX’s uncrewed CRS-31 cargo mission reached the station in a little over 12 hours in November 2024. The fastest crewed trip before last week was Crew-11, which took 14 hours and 43 minutes in August 2025, according to Space.com.
A post that Elon Musk reposted on Monday filled out the rest of the ranking. Behind Crew-13, CRS-31 and Crew-11 sit Axiom’s Ax-2 mission at 15 hours and 35 minutes and NASA’s Crew-4 at 15 hours and 44 minutes. All five flew on Dragon.
SpaceX turned a heralding moment for Starship into its greatest
Crew-13 carried NASA astronauts Jessica Watkins and Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and Roscosmos cosmonaut Sergey Teteryatnikov. NASA had projected a docking around 8 p.m. ET, as Teslarati reported the day before launch, and Dragon arrived nearly an hour early. Our launch day coverage noted that the flight was lined up to be the quickest Crew Dragon transit yet.
The speed came from timing more than hardware. SpaceX’s Julianna Scheiman said the station “was in an opportune spot in space,” which let Dragon start closing the gap almost immediately after reaching orbit. “This is close to the fastest it could be,” she added. Most Crew Dragon flights still take close to a day, using a series of Draco thruster burns to raise and phase their orbit before arrival.
Dragon’s next job at the station is a departure. NASA said Monday it is targeting 8:05 a.m. ET on Wednesday, October 7, for Crew-12 to undock, setting up a splashdown off the coast of California around 11:34 a.m. on Thursday. Clearing that port makes room for CRS-35, a cargo Dragon carrying the final set of iROSA solar arrays.
Dragon remains NASA’s only operational ride to the station while Boeing’s Starliner stays grounded, and the agency recently added Crew-15, Crew-16 and Crew-17 to SpaceX’s contract in a $946 million modification.
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
SpaceX just locked up a NASA record no other U.S. spacecraft can touch
Elon Musk teases TSMC as potential Terafab partner
