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Tesla dives deep with Model Y casting redesign from Model 3

(Credit: Edmunds/Twitter)

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Elon Musk is one of many people who predicted that the Model Y would be Tesla’s most successful vehicle to date. The vehicle not only has mass-appeal due to its crossover body style and environmental advantages, but it also is Tesla’s most structurally innovative vehicle yet. The Model Y’s underbody rear casting is one of the reasons the car has become recognized as a marvel of automotive engineering, and Musk delved into the details of the project, along with advancements the company intends to make to it by the end of 2020.

During Tesla’s Q1 2020 Earnings Call, Musk discussed the strides the electric automaker had made in the first three months of the year. After outlining Tesla’s somewhat surprisingly successful Q1 despite the coronavirus pandemic, Musk dove into the Model Y and its superior casting design compared to past Tesla vehicles.

“For Model Y, we introduced a revolutionary two-piece rear underbody casting that we are going to be making a single-piece casting later this year,” Musk said. “Meaning like essentially the rear third of the body is cast as a single piece, which is no casting of the size of complexity has never been done before.”

(Credit: Tesla)

Automotive industry veteran Sandy Munro once said that if Tesla had contracted someone to help produce the early versions of the Model 3, the car would have immediately wiped the floor with everyone. After Munro tore down the Tesla sedan in 2018, Musk and the company realized that there were improvements needed in the build of the car. These started with later builds of the Model 3, but the more significant improvements would be passed on to the Model Y, a sibling of the Model 3 as the two vehicles share 75% of the same parts.

One of the biggest complaints Munro had about the Model 3 was the rear casting. He felt the car was “over-engineered” because it utilized around 100 parts for the rear trunk. However, the Model Y is an entirely different build, and it is something Munro has complimented during recent episodes of his teardown series.

Tesla’s idea for the Model Y was to simplify the build process and utilize fewer parts. But nobody has ever come close to using two parts for rear casting as Tesla did with the Model Y. The decrease in parts helps with the build quality, weight reduction, and production efficiency.

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(Credit: Tesla)

“So, we’re really pushing the envelope on vehicle structural, engineering, and manufacturing. I’m very excited about this approach as it allows us to reduce the weight of the cast and improve NVH. It’s better in every way essentially,” Musk said.

In the past, Munro said that the Model 3’s welding processes looked like “some kind of a science project.” This issue wasn’t present in only the rear casting on the Model 3 but also throughout the entire vehicle. However, Tesla improved on all of these issues with the Model Y, much to the approval of Munro, who has seemed very happy with the build quality of the electric crossover.

The Model Y’s improved build quality and use of revolutionary technology give all indications that the car will end up being what everyone predicted it to be: Tesla’s most successful car in its short but rich history.

Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Tesla Full Self-Driving gets sparkling review from South Korean politician

“Having already ridden in an unmanned robotaxi, the novelty wasn’t as strong for me, but it drives just as well as most people do. It already feels like a completed technology, which gives me a lot to think about.”

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Credit: Soyoung Lee | X

Tesla Full Self-Driving got its first sparkling review from South Korean politician Lee So-young, a member of the country’s National Assembly, earlier this week.

Lee is a member of the Strategy and Finance Committee in South Korea and is a proponent of sustainable technologies and their applications in both residential and commercial settings. For the first time, Lee was able to utilize Tesla’s Full Self-Driving technology as it launched in the country in late November.

Her thoughts on the suite were complimentary to the suite, stating that “it drives just as well as most people do,” and that “it already feels like a completed technology.”

Her translated post says:

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“Finally, today I got to experience Tesla FSD in Seoul. Thanks to the Model S sponsored by JiDal Papa^^, I’m truly grateful to Papa. The route was from the National Assembly -> Mangwon Market -> Hongik University -> back to the National Assembly. Having already ridden in an unmanned robotaxi, the novelty wasn’t as strong for me, but it drives just as well as most people do. It already feels like a completed technology, which gives me a lot to think about. Once it actually spreads into widespread use, I feel like our daily lives are going to change a lot. Even I, with my license gathering dust in a drawer, don’t see much reason to learn to drive a manual anymore.”

Tesla Full Self-Driving officially landed in South Korea in late November, with the initial launch being one of Tesla’s most recent, v14.1.4.

It marked the seventh country in which Tesla was able to enable the driver assistance suite, following the United States, Puerto Rico, Canada, China, Mexico, Australia, and New Zealand.

It is important to see politicians and figures in power try new technologies, especially ones that are widely popular in other regions of the world and could potentially revolutionize how people travel globally.

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Tesla dispels reports of ‘sales suspension’ in California

“This was a “consumer protection” order about the use of the term “Autopilot” in a case where not one single customer came forward to say there’s a problem.

Sales in California will continue uninterrupted.”

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Credit: Tesla

Tesla has dispelled reports that it is facing a thirty-day sales suspension in California after the state’s Department of Motor Vehicles (DMV) issued a penalty to the company after a judge ruled it “misled consumers about its driver-assistance technology.”

On Tuesday, Bloomberg reported that the California DMV was planning to adopt the penalty but decided to put it on ice for ninety days, giving Tesla an opportunity to “come into compliance.”

Tesla enters interesting situation with Full Self-Driving in California

Tesla responded to the report on Tuesday evening, after it came out, stating that this was a “consumer protection” order that was brought up over its use of the term “Autopilot.”

The company said “not one single customer came forward to say there’s a problem,” yet a judge and the DMV determined it was, so they want to apply the penalty if Tesla doesn’t oblige.

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However, Tesla said that its sales operations in California “will continue uninterrupted.”

It confirmed this in an X post on Tuesday night:

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The report and the decision by the DMV and Judge involved sparked outrage from the Tesla community, who stated that it should do its best to get out of California.

One X post said California “didn’t deserve” what Tesla had done for it in terms of employment, engineering, and innovation.

Tesla has used Autopilot and Full Self-Driving for years, but it did add the term “(Supervised)” to the end of the FSD suite earlier this year, potentially aiming to protect itself from instances like this one.

This is the first primary dispute over the terminology of Full Self-Driving, but it has undergone some scrutiny at the federal level, as some government officials have claimed the suite has “deceptive” naming. Previous Transportation Secretary Pete Buttigieg was vocally critical of the use of the name “Full Self-Driving,” as well as “Autopilot.”

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New EV tax credit rule could impact many EV buyers

We confirmed with a Tesla Sales Advisor that any current orders that have the $7,500 tax credit applied to them must be completed by December 31, meaning delivery must take place by that date. However, it is unclear at this point whether someone could still claim the credit when filing their tax returns for 2025 as long as the order reflects an order date before September 30.

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tesla showroom
Credit: Tesla

Tesla owners could be impacted by a new EV tax credit rule, which seems to be a new hoop to jump through for those who benefited from the “extension,” which allowed orderers to take delivery after the loss of the $7,500 discount.

After the Trump Administration initiated the phase-out of the $7,500 EV tax credit, many were happy to see the rules had been changed slightly, as deliveries could occur after the September 30 cutoff as long as orders were placed before the end of that month.

However, there appears to be a new threshold that EV buyers will have to go through, and it will impact their ability to get the credit, at least at the Point of Sale, for now.

Delivery must be completed by the end of the year, and buyers must take possession of the car by December 31, 2025, or they will lose the tax credit. The U.S. government will be closing the tax credit portal, which allows people to claim the credit at the Point of Sale.

We confirmed with a Tesla Sales Advisor that any current orders that have the $7,500 tax credit applied to them must be completed by December 31, meaning delivery must take place by that date.

However, it is unclear at this point whether someone could still claim the credit when filing their tax returns for 2025 as long as the order reflects an order date before September 30.

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If not, the order can still go through, but the buyer will not be able to claim the tax credit, meaning they will pay full price for the vehicle.

This puts some buyers in a strange limbo, especially if they placed an order for the Model Y Performance. Some deliveries have already taken place, and some are scheduled before the end of the month, but many others are not expecting deliveries until January.

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