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Tesla dives deep with Model Y casting redesign from Model 3

(Credit: Edmunds/Twitter)

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Elon Musk is one of many people who predicted that the Model Y would be Tesla’s most successful vehicle to date. The vehicle not only has mass-appeal due to its crossover body style and environmental advantages, but it also is Tesla’s most structurally innovative vehicle yet. The Model Y’s underbody rear casting is one of the reasons the car has become recognized as a marvel of automotive engineering, and Musk delved into the details of the project, along with advancements the company intends to make to it by the end of 2020.

During Tesla’s Q1 2020 Earnings Call, Musk discussed the strides the electric automaker had made in the first three months of the year. After outlining Tesla’s somewhat surprisingly successful Q1 despite the coronavirus pandemic, Musk dove into the Model Y and its superior casting design compared to past Tesla vehicles.

“For Model Y, we introduced a revolutionary two-piece rear underbody casting that we are going to be making a single-piece casting later this year,” Musk said. “Meaning like essentially the rear third of the body is cast as a single piece, which is no casting of the size of complexity has never been done before.”

(Credit: Tesla)

Automotive industry veteran Sandy Munro once said that if Tesla had contracted someone to help produce the early versions of the Model 3, the car would have immediately wiped the floor with everyone. After Munro tore down the Tesla sedan in 2018, Musk and the company realized that there were improvements needed in the build of the car. These started with later builds of the Model 3, but the more significant improvements would be passed on to the Model Y, a sibling of the Model 3 as the two vehicles share 75% of the same parts.

One of the biggest complaints Munro had about the Model 3 was the rear casting. He felt the car was “over-engineered” because it utilized around 100 parts for the rear trunk. However, the Model Y is an entirely different build, and it is something Munro has complimented during recent episodes of his teardown series.

Tesla’s idea for the Model Y was to simplify the build process and utilize fewer parts. But nobody has ever come close to using two parts for rear casting as Tesla did with the Model Y. The decrease in parts helps with the build quality, weight reduction, and production efficiency.

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(Credit: Tesla)

“So, we’re really pushing the envelope on vehicle structural, engineering, and manufacturing. I’m very excited about this approach as it allows us to reduce the weight of the cast and improve NVH. It’s better in every way essentially,” Musk said.

In the past, Munro said that the Model 3’s welding processes looked like “some kind of a science project.” This issue wasn’t present in only the rear casting on the Model 3 but also throughout the entire vehicle. However, Tesla improved on all of these issues with the Model Y, much to the approval of Munro, who has seemed very happy with the build quality of the electric crossover.

The Model Y’s improved build quality and use of revolutionary technology give all indications that the car will end up being what everyone predicted it to be: Tesla’s most successful car in its short but rich history.

Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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SpaceX IPO is coming, CEO Elon Musk confirms

However, it appears Musk is ready for SpaceX to go public, as Ars Technica Senior Space Editor Eric Berger wrote an op-ed that indicated he thought SpaceX would go public soon. Musk replied, basically confirming it.

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Joel Kowsky, Public domain, via Wikimedia Commons

Elon Musk confirmed through a post on X that a SpaceX initial public offering (IPO) is on the way after hinting at it several times earlier this year.

It also comes one day after Bloomberg reported that SpaceX was aiming for a valuation of $1.5 trillion, adding that it wanted to raise $30 billion.

Musk has been transparent for most of the year that he wanted to try to figure out a way to get Tesla shareholders to invest in SpaceX, giving them access to the stock.

He has also recognized the issues of having a public stock, like litigation exposure, quarterly reporting pressures, and other inconveniences.

However, it appears Musk is ready for SpaceX to go public, as Ars Technica Senior Space Editor Eric Berger wrote an op-ed that indicated he thought SpaceX would go public soon.

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Musk replied, basically confirming it:

Berger believes the IPO would help support the need for $30 billion or more in capital needed to fund AI integration projects, such as space-based data centers and lunar satellite factories. Musk confirmed recently that SpaceX “will be doing” data centers in orbit.

AI appears to be a “key part” of SpaceX getting to Musk, Berger also wrote. When writing about whether or not Optimus is a viable project and product for the company, he says that none of that matters. Musk thinks it is, and that’s all that matters.

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It seems like Musk has certainly mulled something this big for a very long time, and the idea of taking SpaceX public is not just likely; it is necessary for the company to get to Mars.

The details of when SpaceX will finally hit that public status are not known. Many of the reports that came out over the past few days indicate it would happen in 2026, so sooner rather than later.

But there are a lot of things on Musk’s plate early next year, especially with Cybercab production, the potential launch of Unsupervised Full Self-Driving, and the Roadster unveiling, all planned for Q1.

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Tesla adds 15th automaker to Supercharger access in 2025

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Credit: Tesla

Tesla has added the 15th automaker to the growing list of companies whose EVs can utilize the Supercharger Network this year, as BMW is the latest company to gain access to the largest charging infrastructure in the world.

BMW became the 15th company in 2025 to gain Tesla Supercharger access, after the company confirmed to its EV owners that they could use any of the more than 25,000 Supercharging stalls in North America.

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Newer BMW all-electric cars, like the i4, i5, i7, and iX, are able to utilize Tesla’s V3 and V4 Superchargers. These are the exact model years, via the BMW Blog:

  • i4: 2022-2026 model years
  • i5: 2024-2025 model years
    • 2026 i5 (eDrive40 and xDrive40) after software update in Spring 2026
  • i7: 2023-2026 model years
  • iX: 2022-2025 model years
    • 2026 iX (all versions) after software update in Spring 2026

With the expansion of the companies that gained access in 2025 to the Tesla Supercharger Network, a vast majority of non-Tesla EVs are able to use the charging stalls to gain range in their cars.

So far in 2025, Tesla has enabled Supercharger access to:

  • Audi
  • BMW
  • Genesis
  • Honda
  • Hyundai
  • Jaguar Land Rover
  • Kia
  • Lucid
  • Mercedes-Benz
  • Nissan
  • Polestar
  • Subaru
  • Toyota
  • Volkswagen
  • Volvo

Drivers with BMW EVs who wish to charge at Tesla Superchargers must use an NACS-to-CCS1 adapter. In Q2 2026, BMW plans to release its official adapter, but there are third-party options available in the meantime.

They will also have to use the Tesla App to enable Supercharging access to determine rates and availability. It is a relatively seamless process.

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Tesla adds new feature that will be great for crowded parking situations

This is the most recent iteration of the app and was priming owners for the slowly-released Holiday Update.

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Credit: Grok

Tesla has added a new feature that will be great for crowded parking lots, congested parking garages, or other confusing times when you cannot seem to pinpoint where your car went.

Tesla has added a new Vehicle Locator feature to the Tesla App with App Update v4.51.5.

This is the most recent iteration of the app and was priming owners for the slowly-released Holiday Update.

While there are several new features, which we will reveal later in this article, perhaps one of the coolest is that of the Vehicle Locator, which will now point you in the direction of your car using a directional arrow on the home screen. This is similar to what Apple uses to find devices:

In real time, the arrow gives an accurate depiction of which direction you should walk in to find your car. This seems extremely helpful in large parking lots or unfamiliar shopping centers.

Getting to your car after a sporting event is an event all in itself; this feature will undoubtedly help with it:

Tesla’s previous app versions revealed the address at which you could locate your car, which was great if you parked on the street in a city setting. It was also possible to use the map within the app to locate your car.

However, this new feature gives a more definitive location for your car and helps with the navigation to it, instead of potentially walking randomly.

It also reveals the distance you are from your car, which is a big plus.

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Along with this new addition, Tesla added Photobooth features, Dog Mode Live Activity, Custom Wraps and Tints for Colorizer, and Dashcam Clip details.

All in all, this App update was pretty robust.

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