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Tesla Model Y snags five-star crash safety rating from NHTSA

(Credit: Nerdbot Photography via Tesla Saskatchewan)

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The Tesla Model Y has snagged five-star crash safety ratings from the National Highway Transportation Safety Administration in all categories and subcategories.

With Tesla holding five-star ratings for its other three currently-produced vehicles, the Model Y had a tall task ahead of itself. However, the compact SUV from Tesla kept the tradition of five-star ratings alive by capturing the perfect grade in Frontal Crash, Side Crash, and Rollover assessments from the NHTSA.

Safety has always been a focus of Tesla’s, and the company has highlighted its reputation for well-above-average collision ratings ever since the Model S rolled out in 2012. One of the most interesting things about Tesla’s commitment to safety is that after the company has captured so many top safety awards and ratings, it still looks for ways to make cars safer through engineering and design improvements.

The Model Y was a marvel of modern manufacturing in many ways. Tesla has focused in on manufacturing efficiencies to help scale production of its vehicles through the past few years, and one of the most obvious ways is through a casting machine that the company is utilizing to reduce the number of parts in the vehicle’s chassis.

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CEO Elon Musk detailed the casting machine’s importance in an interview with Ryan McCaffrey of the Ride the Lightning podcast.

Musk said:

“When we get the big casting machine, it’ll go from 70 parts to 1 with a significant reduction in capital expenditure on all the robots to put those parts together.”

The reduction in parts not only decreases the time of manufacturing and eliminates unnecessary parts from the vehicle’s build. It also improves the structural integrity of the car overall. In Sandy Munro’s teardown of the Model Y last year, the automotive industry veteran showed that Tesla added a series of welding improvements, foam reinforcements, and an “aluminum crush plate” to the Model Y in a bid to move its already impressive safety rating forward.

The crush plate was what impressed Munro the most because of its ability to save owners perhaps hundreds of dollars in the event of an accident. “If I hit a pole, it will cost me a few bucks, but it won’t cost me the whole damn car,” Munro joked.

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Even after the vehicle had already proven its safety with the performance of the three crash tests, the NHTSA also commended the Model Y for outfitting all of the “Recommended Safety Technologies,” which include Forward Collision Warning, Lane Departure Warning, and Automatic Emergency Braking. Tesla is one of only two companies to fulfill the NHTSA’s wish for all automakers to outfit vehicles with AEB systems to prevent crashes or reduce their severity. The other is Volvo.

The full Model Y crash test video from the NHTSA is available below, thanks to RealSafeCars on YouTube.

Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Tesla Cybercab tests seem to be ramping up again

Elon Musk has stated that he expects the company to achieve a run rate of 2 million Cybercabs annually.

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Credit: @serobinsonjr/X

Tesla seems to be ramping the tests of its autonomous two-seater, the Cybercab, once more. This was hinted at in recent drone footage from both the Fremont Factory and Gigafactory Texas.

The fresh sightings of the Cybercab in the Fremont Factory and Giga Texas have renewed conversations about the vehicle potentially being built with manual controls today. 

Fresh Cybercab tests

As noted by longtime drone operator Joe Tegtmeyer on social media platform X, he recently spotted a Cybercab driving on Giga Texas’ South River Road to the West side. Interestingly enough, the longtime Giga Texas watcher noted that this was the first Cybercab that he had seen conducting road tests in a while.

Over in the Fremont Factory, another Cybercab was spotted driving around the facility’s testing area. Similar to the Cybercab in the Giga Texas sighting, the vehicle that was spotted in the Fremont Factory seemed to be manually driven, at least based on the way it was being steered. This behavior has incited speculations among Tesla watchers that current Cybercab test units have manual controls, unlike their production version, which would have no steering wheel or pedals. 

Cybercab production preparation

The sightings of Cybercabs around the Fremont Factory and Giga Texas bode well for the vehicle’s development and impending production. It does, if any, complement reports that Tesla has been busy setting up production equipment for Giga Texas’ Cybercab production line. At the same time, drone footage around the Giga Texas complex has also revealed that Tesla is stockpiling some Cybercab castings, a likely sign that initial test production of the vehicle might soon begin.

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The Cybercab is expected to be Tesla’s highest volume vehicle, with CEO Elon Musk stating that he expects the company to achieve a run rate of 2 million Cybercabs annually. He also mentioned that the Cybercab will be easy to produce thanks to its Unboxed manufacturing process, so much so that its production would resemble a high-speed consumer electronics line instead of an automotive assembly line.

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Tesla FSD gets first rave reviews from media outlets in Japan

As per the publication, FSD demonstrated excellent situational awareness and smooth control, at times even performing better than a human driver.

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Credit: @BLKMDL3/X

Tesla FSD may continue to get flak from mainstream media outlets in the United States, but in other countries such as Japan, Full Self-Driving is being welcomed with much appreciation.

This is, at least, as per recent reviews from domestic media outlets that have tried out the capabilities of FSD on real-world roads.

FSD gets recognition

FSD was recently reviewed by Japanese news outlet Nikkei, which experienced the system’s capabilities in Tokyo’s metropolitan area. As per the publication, FSD demonstrated excellent situational awareness and smooth control, at times even performing better than a human driver. FSD was also credited for properly reacting to sudden, unexpected things on the road.

As per the FSD review, for example, a bicyclist suddenly came barreling into a crosswalk at high speed from the Tesla’s blind spot. The vehicle recognized the cyclist immediately and responded in a safe and proper manner, prompting the reviewer to exclaim “Wow!” And when a vehicle ahead of the Tesla started backing up to perform a turnaround on a narrow street unexpectedly, FSD smoothly halted to avoid a collision. Overall, the reviewer noted that during the 30-minute drive, the Tesla Model 3 running FSD did not require a single intervention. 

FSD’s impending Japan rollout

FSD is not yet rolled out in Japan, but the country seems to be paving the way for FSD to be released in the country. Just recently, reports emerged stating that Japan’s Land, Infrastructure, Transport and Tourism Ministry has allowed artificial intelligence-powered vehicles to be retrofitted with a software update that could enable the activation of their self-driving features.

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In a post on X, Tesla Board Member Hiro Mizuno noted that this decision is no small matter as it could pave the way for a smooth rollout of features like FSD to Tesla consumers in Japan. “The Ministry of Land, Infrastructure, Transport and Tourism’s decision to allow retrofitting of autonomous driving through software updates is significant. Currently, Tesla is the only manufacturer actively pursuing this… this decision will make it easier for all manufacturers to introduce autonomous driving in Japan,” the former Tesla Board member wrote in his post.

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Tesla extends Model Y L delivery estimates to December 2025

This suggests that the six-seat, all-electric crossover SUV has become fully sold out for both October and November.

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Credit: Tesla China

Tesla’s new extended-wheelbase Model Y L seems to be getting a lot of traction in China. As per Tesla China’s order page, the estimated delivery date for new vehicle orders is now listed as December 2025. 

This suggests that the six-seat, all-electric crossover SUV has become fully sold out for both October and November. This bodes well for the vehicle, considering that it is currently the most expensive trim of the Model Y available in China.

Model Y L demand

Launched in August and first delivered in September, the Model Y L seems to be gaining momentum among Chinese EV buyers who are looking for added space and flexibility in their family vehicles. The Model Y L features a six-seat configuration with a very comfortable second row and a third row that fits regular-sized adults. This makes it a good all-around family car. 

While the initial weeks of Model Y L insurance registrations were quite low, the vehicle’s registrations have been picking up in recent weeks. As per recent reports, the Model Y L’s volumes have been growing so much that the vehicle has helped boost Tesla China’s wholesale numbers in September. Even more Model Y L units would likely be registered this October. 

Strong local momentum

The Model Y L’s sellout streak highlights Tesla China’s continued strength in the world’s most competitive EV market. With new orders now having an estimated delivery date of December, it seems all but certain that Tesla China would be selling every Model Y L it produces this fourth quarter. This could then help bolster the company’s numbers this Q4 2025. 

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The Model Y L is only being sold in China for now, though the vehicle’s features and size would actually make it very competitive in markets where larger family EVs are in high demand. Priced from RMB 339,000 ($47,180), the crossover offers a blend of performance, practicality, and value that has seemingly struck a chord with consumers, both in China and potentially, even abroad.

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