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Tesla Model Y’s front impact structure opens doors to a stellar safety rating
Sandy Munro’s newest video of his Model Y teardown series included a breakdown of the electric crossover’s revised front impact structure. Most notably, Munro’s analysis of the improved impact structure on the Model Y could make Tesla’s reputation for producing some of the safest cars on the market even more solidified, as the thicker and sturdier elements in the all-electric crossover could pave the way for another stellar safety rating.
When Elon Musk unveiled the Model Y in March 2019, he stated that “We expect it will be the safest midsize SUV in the world by far,” he said. The numerous safety improvements that have been recognized by Munro are vital indicators that Musk may be right, and the Model Y could prove itself to be one of, if not the safest car in its class in the market.
As the Model Y’s performance features have already been broken down by many, the safety features are among the more elusive details of the vehicle. Munro notes the Model Y contains several improved features compared to the Model 3, which already holds a five-star safety rating. The first described addition to the Model Y’s safety “system” is the increased thickness of the sheet metal at the front of the rail, as seen in the image below.
This addition will improve the front-end collision system of the vehicle, which was already impressive on the Model 3. However, Tesla is dealing with a more massive vehicle that maintains a different body structure, and beefing up the parts in the front end of the car was one of the ways the company could make the Model Y safer.
Next, Munro points out Tesla’s revisions to the front cradle. The cradle is a subframe structural component that is separate from the larger and “primary” chassis on a vehicle. It is usually used to carry engines, drivetrains, suspension systems, or in the case of the Model Y, its front end impact structure.
The Model Y’s front cradle holds the front impact structure as the two are “tied” together, Munro states. This cradle mounting points to the vehicle’s mainframe extend well into the vehicle’s Small Overlap Rigid Barrier, or SORB zone. The more rigid, dense, sturdy, and durable cradle and front rail increase the safety of the vehicle if it collides with a pole, tree, or another car. These are among some of the most dangerous types of accidents, according to the IIHS.
Tesla also added what Munro refers to as a “tusk” just behind the front quarter panels of the Model Y. The tusk is designed to collapse into the vehicle’s longitudinals. This energy will then be transferred to the now-thicker front end rail in the event of a front side collision, diverting energy from a violent accident away from the passenger cabin. “The tusk will fold in, and it’s going to smash into the longitudinals, and probably other things. That’s going to start to put the energy from the event into the structure here (referring to the front rail), that is uber-strong,” Munro says.
Munro says the structure is entirely different than what Tesla used on the Model 3, citing the new build seems to be exceptionally safe and improved. Interestingly enough, the Model 3 was already recognized as one of the safest vehicles on the road and has received top marks from the Insurance Institute for Highway Safety (IIHS) and Euro NCAP, among others. Despite the impressive and proven safety of the Model 3, it appears that Tesla wanted to do even better. The Model Y is a tangible representation of it.
Watch Sandy Munro breakdown Tesla Model Y’s front end impact system in the video below.
Tesla’s Supercharger Diner in Los Angeles dominated the company’s global usage rankings after just one year, proving the concept is more than just a one-off novelty location that will fade away.
The performance could incite the company to build more locations, something that CEO Elon Musk has hinted at for some time.
Tesla’s Supercharger Diner delivered 21.2 GWh of energy in its first year of operation, the company’s head of Charging, Max de Zegher, revealed on X. Of the top 10 most utilized Supercharger locations in Tesla’s global infrastructure, the Diner in Los Angeles was the most used by drivers, and it wasn’t particularly close:
Tesla Diner opened exactly 1 year ago. Inspiring that futuristic places like this exist.
It’s our highest usage Supercharger in the world: 21.2 GWh delivered in a year, 1.6k sessions/day.
Top 10 Superchargers by energy delivered: https://t.co/9YvJ8lw696 pic.twitter.com/koB3AUJHws
— Max (@MdeZegher) July 21, 2026
On its launch day one year ago, nobody was too sure what the Tesla Diner would be about. It seemed like an interesting concept, and considering it had been in the works for years, it was a highly anticipated launch that many were looking forward to.
Based on its success, we could see additional Diners with Superchargers built throughout the United States, and potentially beyond. Musk has said on several occasions that the company would be willing to bring the Diner idea to more markets.
Tesla makes major change at Supercharger Diner amid epic demand
Of the markets that Musk has mentioned, both Palo Alto and Austin have come to be perceived as ideal selections. However, there are no concrete plans as of now to build new Supercharger Diners anywhere; the location on Santa Monica Boulevard will remain the exclusive spot to pick up Tesla-inspired eats, at least for the time being.
Tesla short sellers won big following the company’s massive fall on Wall Street after it reported subpar Earnings on Wednesday.
Tesla short sellers collected about $4.12 billion in single-day profits on Thursday, according to Bloomberg. Shares fell as much as 15 percent during Thursday’s session. It closed as one of the worst days for Tesla on Wall Street in the past three years.
Investors sold off the stock after Tesla said it would aggressively direct its spending toward AI and its Optimus robot project. The company had record revenues, which were driven by one of the strongest quarters in terms of vehicle deliveries in company history.
However, it missed EPS estimates by reporting just $0.33, a far cry from the $0.53 analysts expected.
S3 Partners reported that about 3 percent of Tesla’s outstanding stock is sold short. Managing Director at S3, Ihor Dusaniwsky, provided the short seller’s potential profit, as well as another figure: shorts have likely had paper gains of $8.92 billion this year, as Tesla shares are down 30 percent in 2026.
Tesla (TSLA) Q2 2026 earnings results: miss on EPS, beat on revenue
Tesla has burned short sellers many times in the past, but the company’s latest Earnings Call was a chance for those skeptics to taste some payback. Although the company gave some very transparent information regarding future projects, the rollout of Robotaxi, Optimus, and Semi, many investors took their profits on Thursday.
Notable short sellers like Michael Burry have been transparent about their skepticism around Tesla shares. Burry just revealed three weeks ago that he had opened up a new short on the stock, stating he shorted Tesla shares at $416.22. “Happy it jumped back to this level,” he said in a blog post.
At the time of publication, Tesla shares were down about 3 percent and the stock was trading at $309.92.
Tesla’s long-standing saga regarding its door handles and a manual release has entered its latest chapter, and as a result, a big change is coming.
On Friday, the National Highway Traffic Safety Administration (NHTSA) denied Tesla’s petition that was seeking a defect investigation into roughly 180,000 Model 3 vehicles for an issue involving the emergency mechanical door release.
🚨 The NHTSA denied a petition from Tesla that would have thrown out concerns regarding its door handles.
NHTSA said Tesla’s petition did not present evidence of a safety-related defect warranting an investigation. The agency said a rulemaking process would be a better strategy. pic.twitter.com/j6PzUBM1mT
— TESLARATI (@Teslarati) July 24, 2026
NHTSA said that Tesla’s petition did not present evidence of a safety-related defect in the door handles or their emergency releases. Instead, the agency determined that it would rather solve the issue of the lack of labeling or location of emergency mechanical door releases and the federal safety rules that govern them.
Essentially, the NHTSA wants to create and enforce rules that would require automakers to make emergency door latch releases more clearly labeled in a car. Despite a Tesla having manual door releases on all four passenger doors, many people do not know they exist or how they work.
Tesla addresses door handle complaints with simple engineering fix
In recent times, Tesla has faced some criticism involving its door handles, specifically because some occupants have reported that they are unable to exit their vehicles after losing power. The door handles on a Tesla are electronically operated, but in the event that the 12V battery dies, there is a manual release that can be used.
The NHTSA only identified a single complaint involving the mechanical door releases: a 2022 Model 3 owner said the release was concealed and unlabeled after the vehicle lost power after a front-end collision. It has also already started to create a separate rulemaking process to make emergency door-egress systems more obvious.
It should be noted that all Teslas have mechanical emergency door releases, but they are placed in various locations as the vehicles have aged and been redesigned from year to year. Refer to the safety manual for your vehicle if you have any confusion about where the emergency releases are and how they work.
Tesla’s Supercharger Diner probably just secured more locations
Tesla short sellers win big after shares fall after earnings
