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Tesla Model Y’s front impact structure opens doors to a stellar safety rating
Sandy Munro’s newest video of his Model Y teardown series included a breakdown of the electric crossover’s revised front impact structure. Most notably, Munro’s analysis of the improved impact structure on the Model Y could make Tesla’s reputation for producing some of the safest cars on the market even more solidified, as the thicker and sturdier elements in the all-electric crossover could pave the way for another stellar safety rating.
When Elon Musk unveiled the Model Y in March 2019, he stated that “We expect it will be the safest midsize SUV in the world by far,” he said. The numerous safety improvements that have been recognized by Munro are vital indicators that Musk may be right, and the Model Y could prove itself to be one of, if not the safest car in its class in the market.
As the Model Y’s performance features have already been broken down by many, the safety features are among the more elusive details of the vehicle. Munro notes the Model Y contains several improved features compared to the Model 3, which already holds a five-star safety rating. The first described addition to the Model Y’s safety “system” is the increased thickness of the sheet metal at the front of the rail, as seen in the image below.
This addition will improve the front-end collision system of the vehicle, which was already impressive on the Model 3. However, Tesla is dealing with a more massive vehicle that maintains a different body structure, and beefing up the parts in the front end of the car was one of the ways the company could make the Model Y safer.
Next, Munro points out Tesla’s revisions to the front cradle. The cradle is a subframe structural component that is separate from the larger and “primary” chassis on a vehicle. It is usually used to carry engines, drivetrains, suspension systems, or in the case of the Model Y, its front end impact structure.
The Model Y’s front cradle holds the front impact structure as the two are “tied” together, Munro states. This cradle mounting points to the vehicle’s mainframe extend well into the vehicle’s Small Overlap Rigid Barrier, or SORB zone. The more rigid, dense, sturdy, and durable cradle and front rail increase the safety of the vehicle if it collides with a pole, tree, or another car. These are among some of the most dangerous types of accidents, according to the IIHS.
Tesla also added what Munro refers to as a “tusk” just behind the front quarter panels of the Model Y. The tusk is designed to collapse into the vehicle’s longitudinals. This energy will then be transferred to the now-thicker front end rail in the event of a front side collision, diverting energy from a violent accident away from the passenger cabin. “The tusk will fold in, and it’s going to smash into the longitudinals, and probably other things. That’s going to start to put the energy from the event into the structure here (referring to the front rail), that is uber-strong,” Munro says.
Munro says the structure is entirely different than what Tesla used on the Model 3, citing the new build seems to be exceptionally safe and improved. Interestingly enough, the Model 3 was already recognized as one of the safest vehicles on the road and has received top marks from the Insurance Institute for Highway Safety (IIHS) and Euro NCAP, among others. Despite the impressive and proven safety of the Model 3, it appears that Tesla wanted to do even better. The Model Y is a tangible representation of it.
Watch Sandy Munro breakdown Tesla Model Y’s front end impact system in the video below.
Tesla is being accused of infringing robotics patents by a company called Perrone Robotics, which is based out of Charlottesville, Virginia.
The suit was filed in Alexandria, Virginia, and accuses Tesla of knowingly infringing upon five patents related to robotics systems for self-driving vehicles.
The company said its founder, Paul Perrone, developed general-purpose robotics operating systems for individual robots and automated devices.
Perrone Robotics claims that all Tesla vehicles utilizing the company’s Autopilot suite within the last six years infringe the five patents, according to a report from Reuters.
Tesla’s new Safety Report shows Autopilot is nine times safer than humans
One patent was something the company attempted to sell to Tesla back in 2017. The five patents cover a “General Purpose Operating System for Robotics,” otherwise known as GPROS.
The GPROS suite includes extensions for autonomous vehicle controls, path planning, and sensor fusion. One key patent, U.S. 10,331,136, was explicitly offered to Tesla by Perrone back in 2017, but the company rejected it.
The suit aims to halt any further infringements and seeks unspecified damages.
This is far from the first suit Tesla has been involved in, including one from his year with Perceptive Automata LLC, which accused Tesla of infringing on AI models to interpret pedestrian/cyclist intent via cameras without licensing. Tesla appeared in court in August, but its motion to dismiss was partially denied earlier this month.
Tesla also settled a suit with Arsus LLC, which accused Autopilot’s electronic stability features of infringing on rollover prevention tech. Tesla won via an inter partes review in September.
Most of these cases involve non-practicing entities or startups asserting broad autonomous vehicle patents against Tesla’s rapid iteration.
Tesla typically counters with those inter partes reviews, claiming invalidity. Tesla has successfully defended about 70 percent of the autonomous vehicle lawsuits it has been involved in since 2020, but settlements are common to avoid discovery costs.
The case is Perrone Robotics Inc v Tesla Inc, U.S. District Court, Eastern District of Virginia, No. 25-02156. Tesla has not yet listed an attorney for the case, according to the report.
News
Tesla has passed a critical self-driving milestone Elon Musk listed in Master Plan Part Deux
Tesla China announced that the company’s Autopilot system has accumulated 10 billion kilometers of driving experience.
Tesla has passed a key milestone, and it was one that CEO Elon Musk initially mentioned more than nine years ago when he published Master Plan, Part Deux.
As per Tesla China in a post on its official Weibo account, the company’s Autopilot system has accumulated over 10 billion kilometers of real-world driving experience.
Tesla China’s subtle, but huge announcement
In its Weibo post, Tesla China announced that the company’s Autopilot system has accumulated 10 billion kilometers of driving experience. “In this respect, Tesla vehicles equipped with Autopilot technology can be considered to have the world’s most experienced and seasoned driver.”
Tesla AI’s handle on Weibo also highlighted a key advantage of the company’s self-driving system. “It will never drive under the influence of alcohol, be distracted, or be fatigued,” the team wrote. “We believe that advancements in Autopilot technology will save more lives.”
Tesla China did not clarify exactly what it meant by “Autopilot” in its Weibo post, though the company’s intense focus on FSD over the past years suggests that the term includes miles that were driven by FSD (Beta) and Full Self-Driving (Supervised). Either way, 10 billion cumulative miles of real-world data is something that few, if any, competitors could compete with.
Elon Musk’s 10-billion-km estimate, way back in 2016
When Elon Musk published Master Plan Part Deux, he outlined his vision for the company’s autonomous driving system. At the time, Autopilot was still very new, though Musk was already envisioning how the system could get regulatory approval worldwide. He estimated that worldwide regulatory approval will probably require around 10 billion miles of real-world driving data, which was an impossible-sounding amount at the time.
“Even once the software is highly refined and far better than the average human driver, there will still be a significant time gap, varying widely by jurisdiction, before true self-driving is approved by regulators. We expect that worldwide regulatory approval will require something on the order of 6 billion miles (10 billion km). Current fleet learning is happening at just over 3 million miles (5 million km) per day,” Musk wrote.
It’s quite interesting but Tesla is indeed getting regulatory approval for FSD (Supervised) at a steady pace today, at a time when 10 billion miles of data has been achieved. The system has been active in the United States and has since been rolled out to other countries such as Australia, New Zealand, China, and, more recently, South Korea. Expectations are high that Tesla could secure FSD approval in Europe sometime next year as well.
Elon Musk
SpaceX maintains unbelievable Starship target despite Booster 18 incident
It appears that it will take more than an anomaly to stop SpaceX’s march towards Starship V3’s refinement.
SpaceX recently shared an incredibly ambitious and bold update about Starship V3’s 12th test flight.
Despite the anomaly that damaged Booster 18, SpaceX maintained that it was still following its plans for the upgraded spacecraft and booster for the coming months. Needless to say, it appears that it will take more than an anomaly to stop SpaceX’s march towards Starship V3’s refinement.
Starship V3 is still on a rapid development path
SpaceX’s update was posted through the private space company’s official account on social media platform X. As per the company, “the Starbase team plans to have the next Super Heavy booster stacked in December, which puts it on pace with the test schedule planned for the first Starship V3 vehicle and associated ground systems.”
SpaceX then announced that Starship V3’s maiden flight is still expected to happen early next year. “Starship’s twelfth flight test remains targeted for the first quarter of 2026,” the company wrote in its post on X.
Elon Musk mentioned a similar timeline on X earlier this year. In the lead up to Starshp Flight 11, which proved flawless, Musk stated that “Starship V3 is a massive upgrade from the current V2 and should be through production and testing by end of year, with heavy flight activity next year.” Musk has also mentioned that Starship V3 should be good enough to use for initial Mars missions.
Booster 18 failure not slowing Starship V3’s schedule
SpaceX’s bold update came after Booster 18 experienced a major anomaly during gas system pressure testing at SpaceX’s Massey facility in Starbase, Texas. SpaceX confirmed in a post on X that no propellant was loaded, no engines were installed, and personnel were positioned at a safe distance when the booster’s lower section crumpled, resulting in no injuries.
Still, livestream footage showed significant damage around the liquid oxygen tank area of Booster 18, leading observers to speculate that the booster was a total loss. Booster 18 was among the earliest vehicles in the Starship V3 series, making the failure notable. Despite the setback, Starship V3’s development plans appear unchanged, with SpaceX pushing ahead of its Q1 2026 test flight target.
Tesla accused of infringing robotics patents in new lawsuit
Tesla has passed a critical self-driving milestone Elon Musk listed in Master Plan Part Deux
