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Tesla readies Model Y Giga Press for next-level production efficiency

Credit: Tesla

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Tesla’s Model Y casting machine, commonly referred to as the “Giga Press,” has been installed at the company’s Fremont production facility, and it will bring a new age of efficiency and quality to the electric automaker’s first crossover SUV.

The casting machine has been talked about since early 2020 when CEO Elon Musk stated on an episode of the Third Row Podcast that Tesla would be purchasing the assembly to assist with the production efficiency of the Model Y.

It appears that the Giga Press has been successfully installed in Fremont based on a pair of tweets from both Musk and, who indicated that the casting apparatus was available for use at the Northern California plant.

Musk seems enthusiastic about the Model Y casting machine, hinting toward the purpose of the device, which will revolutionize the way the electric car is built, paving the way for production efficiency across the world. Tesla is planning to use the casting device in Fremont, but also in Shanghai, where it was first spotted in April.

The sizeable Giga Press has been compared to a small house, measuring 64 ft (19.5 m) long and 17 ft (5.3 m) tall, and weighing in at 410 tons.

The IDRA OL6100 CS, dubbed as the “Giga Press.” (Credit: IDRA)

The rear portion of the vehicle will be cast in a single piece, which has a noticeable distinction compared to the Model 3, which contained over 70 individual parts on the rear portion of the vehicle.

Early production versions of the Model Y had evidently shown significant improvements in the number of auto parts that made up the rear section of the vehicle. Automotive teardown expert Sandy Munro noticed the improvement during his breakdown of the Model Y.

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Although the Model Y was a highly optimized automobile during its early production, Tesla has still focused on improving the efficiency of the manufacturing process overall. There is evidence that the casting machine could save Tesla 20% on labor costs, which is an estimate from Laurie Harbour, president of Harbour Results Inc., a manufacturing consultancy firm.

While cost-effectiveness is undoubtedly critical for any company, the casting machine will accelerate and optimize Tesla’s ability to produce the Model Y across the world, which could help the company reach lofty production goals for years to come.

In Tesla’s Q2 2020 Earnings Letter, the electric automaker indicated that despite multiple production facility closures throughout 2020, it would not revise its production goal for the fiscal year.

In the letter, Tesla said:

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“We have the capacity installed to exceed 500,000 vehicle deliveries this year, despite recent production interruptions. While achieving this goal has become more difficult, delivering half a million vehicles in 2020 remains our target.”

Tesla delivered 179,387 vehicles through the first two quarters of the year, so the company is technically behind schedule to reach its 2020 targets. However, demand for the company’s cars is healthy, and with expanding production lines and production efficiencies like the Model Y casting machine, there is a case that Tesla could still reach its goal before the year comes to an end.

Tesla’s use of the Giga Press could help the company manufacture about 1 million vehicles a year, opening the door for faster delivery times for customers, and increased production rates at all of the company’s production plants.

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Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Tesla patent reveals strategy for solving major Full Self-Driving, Optimus issue

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Credit: Tesla

A new Tesla patent that has been granted to the company this week has revealed a potential strategy for solving a major issue that could impact both the Full Self-Driving suite and Optimus.

The patent, which is No. 12,636,684, describes a “Lens Cleaning System,” and was submitted by Tesla in May 2025.

The language in the patent details a lens cleaning system that can dispense fluid and wipe it away with a wiper assembly.

This would effectively clean any debris that would potentially impact the visibility of the cameras on Tesla automobiles or Optimus’s camera eyes. Perhaps the most pertinent example is through the Full Self-Driving suite, as debris that can accumulate on the vehicle’s exterior cameras can impact the suite’s ability to operate effectively.

This requires a remedy through manual cleaning, but this patent hints that Tesla could be planning to implement this new technology on its upcoming vehicles.

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Interestingly, we have started to see it on some Robotaxi vehicles, and it will likely be included in the Cybercab, especially as that vehicle will enable full autonomy.

Back in January, the first Model Y Robotaxi units were spotted with camera washers on the side repeaters, as the video below shows fluid squirting and rinsing off any debris that is limiting visibility.

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This hardware patent does bring up an interesting question for those of us who own Teslas with AI4 and have been told that our cars will one day be capable of full autonomy: Will this washer be available as a retrofit on already-built cars?

Perhaps the “Lens Cleaning System” patent is a good look at one way Tesla plans to combat one of the most obvious issues of autonomy that utilizes a camera-based system. For Optimus, it could be less needed as it could be manually cleaned by owners. For cars, it seems like a bigger necessity, especially as autonomy nears and Tesla gets close to launching a feature-complete FSD suite.

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SpaceX Starlink gets its latest airline adoptee, grabbing three of the ‘Big Four’

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Credit: American Airlines

SpaceX’s Starlink product has just gotten its latest airline adoptee, and the move marks the successful partnership of three of the “Big Four” U.S. airlines.

American Airlines announced on Tuesday that it would utilize Starlink in more than 500 narrowbody aircraft beginning in the first quarter of 2027. These include the Airbus aircraft in its fleet, including the new A321XLR and A321neo.

With the new partnership with American Airlines, Starlink is now present on three of the largest airlines in the country: American, United, and Southwest.

Starlink gets its latest airline adoptee for stable and reliable internet access

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Starlink’s VP of Enterprise Sales, Jason Fritch, said:

“We are proud to bring Starlink on board American Airlines, delivering fast and reliable internet to passengers and crew. Whether traveling for leisure or business, Starlink enables a fully connected experience gate to gate, making every flight smoother and more enjoyable.”

Additionally, American Airlines Chief Customer Officer, Heather Garboden, said:

“As a premium global airline, we are continuously seeking out world-class partners like Starlink to deliver what our customers need and want. The addition of Starlink solidifies American as a leading airline in keeping passengers connected in flight.”

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Starlink has been on a tear over the past year, as it has continued to be adopted by a wide variety of airlines as a more consistent and reliable way to provide WiFi to its passengers. It has already gained a great reputation among residential users, but its biggest commercial application appears to be how it is being used in the air.

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The only airline of the Big Four not to adopt Starlink thus far is Delta, which chose to opt for the alternative, which is Amazon Leo. CEO Ed Bastian said to Bloomberg that Delta chose Amazon’s product over Starlink’s because “the opportunities, in terms of the improved bandwidth with a much lower price point than what we’ve ever seen from Starlink, will make a big difference.”

Delta will not start installing Amazon Leo until 2028.

“Of course, we expect Starlink will be warning people that we’re going to go with an inferior product,” Bastian said. “But I’m not too worried about partnering with Amazon.”

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Tesla Cybertruck’s newest trim is nearing its first deliveries

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Credit: Joe Tegtmeyer | X

Tesla Cybertruck’s newest trim level is nearing its first deliveries just a few months after being offered for an incredible deal.

Back in February, Tesla officially launched a new trim of the Cybertruck, the All-Wheel-Drive, starting at just $59,990. It was a lot of truck for the money, especially considering what it offered the Rear-Wheel-Drive variant for last year, which was a total flop.

The $59,990 price that was offered initially was a deal due to its 325-mile range rating, powered tonneau, three bed outlets, Powershare capability, coil springs with adaptive damping for a refined suspension feel, Steer-by-Wire and four-wheel steering, a 6′ x 4′ composite bed, towing capacity of 7,500 pounds, and a powered frunk.

Tesla is now nearing deliveries of this trim, according to watcher Sawyer Merritt, as Tesla has officially started assigning VINs to people who ordered the vehicle initially:

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Earlier this month, we reported on units of the trim being spotted outside Gigafactory Texas by Joe Tegtmeyer.

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Tesla Giga Texas buzzing as new Cybertruck appears to enter production

This Cybertruck trim was interesting because it was released basically out of nowhere, priced incredibly well, and gathered many orders in a small amount of time. However, CEO Elon Musk noted just days afterward that the vehicle would only be priced at this bargain level for ten days.

Tesla fans were not happy.

However, the issues with the pricing strategy have blown over since the February unveiling event, and now that deliveries are near, Tesla fans are anticipating the truck making its way to their driveways soon.

The truck is currently priced at $69,990, and deliveries for new orders are slated for between August and September 2026.

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