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Tesla readies Model Y Giga Press for next-level production efficiency

Credit: Tesla

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Tesla’s Model Y casting machine, commonly referred to as the “Giga Press,” has been installed at the company’s Fremont production facility, and it will bring a new age of efficiency and quality to the electric automaker’s first crossover SUV.

The casting machine has been talked about since early 2020 when CEO Elon Musk stated on an episode of the Third Row Podcast that Tesla would be purchasing the assembly to assist with the production efficiency of the Model Y.

It appears that the Giga Press has been successfully installed in Fremont based on a pair of tweets from both Musk and, who indicated that the casting apparatus was available for use at the Northern California plant.

Musk seems enthusiastic about the Model Y casting machine, hinting toward the purpose of the device, which will revolutionize the way the electric car is built, paving the way for production efficiency across the world. Tesla is planning to use the casting device in Fremont, but also in Shanghai, where it was first spotted in April.

The sizeable Giga Press has been compared to a small house, measuring 64 ft (19.5 m) long and 17 ft (5.3 m) tall, and weighing in at 410 tons.

The IDRA OL6100 CS, dubbed as the “Giga Press.” (Credit: IDRA)

The rear portion of the vehicle will be cast in a single piece, which has a noticeable distinction compared to the Model 3, which contained over 70 individual parts on the rear portion of the vehicle.

Early production versions of the Model Y had evidently shown significant improvements in the number of auto parts that made up the rear section of the vehicle. Automotive teardown expert Sandy Munro noticed the improvement during his breakdown of the Model Y.

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Although the Model Y was a highly optimized automobile during its early production, Tesla has still focused on improving the efficiency of the manufacturing process overall. There is evidence that the casting machine could save Tesla 20% on labor costs, which is an estimate from Laurie Harbour, president of Harbour Results Inc., a manufacturing consultancy firm.

While cost-effectiveness is undoubtedly critical for any company, the casting machine will accelerate and optimize Tesla’s ability to produce the Model Y across the world, which could help the company reach lofty production goals for years to come.

In Tesla’s Q2 2020 Earnings Letter, the electric automaker indicated that despite multiple production facility closures throughout 2020, it would not revise its production goal for the fiscal year.

In the letter, Tesla said:

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“We have the capacity installed to exceed 500,000 vehicle deliveries this year, despite recent production interruptions. While achieving this goal has become more difficult, delivering half a million vehicles in 2020 remains our target.”

Tesla delivered 179,387 vehicles through the first two quarters of the year, so the company is technically behind schedule to reach its 2020 targets. However, demand for the company’s cars is healthy, and with expanding production lines and production efficiencies like the Model Y casting machine, there is a case that Tesla could still reach its goal before the year comes to an end.

Tesla’s use of the Giga Press could help the company manufacture about 1 million vehicles a year, opening the door for faster delivery times for customers, and increased production rates at all of the company’s production plants.

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Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Microsoft partners with Starlink to expand rural internet access worldwide

The update was shared ahead of Mobile World Congress.

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Credit: Starlink/X

Microsoft has announced a new collaboration with Starlink as part of its expanding digital access strategy, following the company’s claim that it has extended internet connectivity coverage to more than 299 million people worldwide.

The update was shared ahead of Mobile World Congress, where Microsoft detailed how it surpassed its original goal of bringing internet access to 250 million people by the end of 2025.

In a blog post, Microsoft confirmed that it is now working with Starlink to expand connectivity in rural and hard-to-reach regions.

“Through our collaboration with Starlink, Microsoft is combining low-Earth orbit satellite connectivity with community-based deployment models and local ecosystem partnerships,” the company wrote.

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The partnership is designed to complement Microsoft’s existing work with local internet providers and infrastructure companies across Africa, Latin America, and India, among other areas. Microsoft noted that traditional infrastructure alone cannot meet demand in some regions, making low-Earth orbit satellite connectivity an important addition.

Kenya was cited as an early example. Working with Starlink and local provider Mawingu Networks, Microsoft is supporting connectivity for 450 community hubs in rural and underserved areas. These hubs include farmer cooperatives, aggregation centers, and digital access facilities intended to support agricultural productivity and AI-enabled services.

Microsoft stated that 2.2 billion people globally remain offline, and that connectivity gaps risk widening as AI adoption accelerates.

Starlink’s expanding constellation, now numbering more than 9,700 satellites in orbit, provides near-global coverage, making it one of the few systems capable of delivering broadband to remote regions without relying on terrestrial infrastructure. 

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Starlink is expected to grow even more in the coming years as well, especially as SpaceX transitions its fleet to Starship, which is capable of carrying significantly larger payloads compared to its current workhorse, the Falcon 9.

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Tesla expands US LFP battery supply with LG Energy Solution deal: report

The report was initially published by TheElec, citing industry sources.

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Credit: Tesla

LG Energy Solution (LGES) will manufacture lithium iron phosphate (LFP) energy storage system (ESS) batteries for Tesla at its Lansing, Michigan facility. 

The report was initially published by TheElec, citing industry sources.

LG Energy Solution’s Lansing plant, formerly known as Ultium Cells 3, was previously operated as a joint venture with General Motors. LGES acquired GM’s stake in May 2025 and now fully owns the site. With a production capacity of 50 GWh per year, it is one of the company’s largest facilities in North America.

LG Energy Solution is converting part of the Lansing factory to produce LFP batteries for energy storage systems. Equipment orders for the new lines have already been placed, and mass production is reportedly expected to begin in the second half of next year.

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Last July, LG Energy Solution disclosed a 5.94 trillion won battery supply agreement running from August 2027 to July 2030. While the company did not name the customer, industry sources pointed to Tesla as the buyer.

Tesla has primarily used CATL’s prismatic batteries for its Megapack systems. The move to source prismatic LFP cells from LG Energy Solution’s U.S. plant could then be seen as part of Tesla’s efforts to bolster its North American supply base for its energy storage business.

For the Lansing conversion, LG Energy Solution reportedly plans to use electrode equipment originally ordered under its Ultium Cells venture with General Motors. Suppliers reportedly include CIS and Hirano Tecseed for electrode systems, TSI for mixing equipment, CK Solution for heat exhaust systems, A-Pro for formation equipment, and Shinjin Mtech for assembly kits.

Tesla currently manufactures energy storage products at facilities in California and Shanghai, though another Megafactory that produces the Megapack is also expected to be built in Texas. As per recent reports, the Texas Megafactory recently advanced with a major property sale.

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Tesla begins Grok AI chatbot rollout to Australia and New Zealand fleet

The update follows earlier deployments in the United States and Europe.

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Credit: Tesla

Tesla has rolled out its Grok AI assistant to Australia and New Zealand, embedding the conversational chatbot directly into compatible vehicles via an over-the-air update. 

The system, developed by Elon Musk’s xAI, is now live on select models, giving drivers access to a voice-based assistant that goes well beyond traditional command-driven controls.

The update follows earlier deployments in the United States and Europe.

Tesla Australia confirmed Grok is available on Model S, Model 3, Model X and Model Y vehicles equipped with an AMD processor and running software version 2025.26 or later.

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“Grok is coming to Teslas in Australia and New Zealand. It can answer almost any question using real-time information & also add/edit navigation destinations to become your personal guide. Phased rollout has now begun to eligible vehicles,” Tesla Australia and New Zealand wrote in a post on its official X account.

Drivers can activate Grok using the steering wheel controls once the update is installed. Access requires either a Premium Connectivity subscription or a stable Wi-Fi connection.

Unlike conventional in-car voice assistants that rely on fixed prompts, Grok is designed to respond conversationally. It can adjust navigation mid-trip, locate nearby points of interest, explain dashboard warnings, provide driving guidance and reference the owner’s manual. 

Tesla noted that interactions with Grok are processed by xAI and remain anonymous to Tesla, adding that conversations are not linked to a specific driver or vehicle.

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Grok has attracted attention overseas for offering multiple interaction modes. In the U.S., users can select personalities such as Assistant, Language Tutor, Therapist, Storyteller and Meditation. Additional optional modes for adult users include settings labeled Unhinged, Motivation, Argumentative, Romantic and even Sexy.

Viral clips shared online have shown Grok adopting sarcastic or playful tones that differ from more neutral digital assistants, with the AI assistant typically catching drivers off-guard with its sharp personality and wit. 

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