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Tesla points to better range and efficiency with compact power steering patent
Tesla’s electric cars are already among the most efficient vehicles on the market, and this is shown by the immense gap between the range and efficiency of the company’s vehicles compared to their competitors from veteran automakers. Part of the reason behind this is Tesla’s continued improvements in its vehicles, which are rolled out and adopted as soon as they are refined and ready.
One of these improvements appears to have been teased in a recently-published patent application. Simply titled “Steering System for a Vehicle,” the document describes a smart, novel way of designing a power steering system that is more compact and less power-hungry. In the patent’s background, Tesla remarked that conventional power steering systems, which are usually hydraulically operated, are mostly bulky and space-consuming.
This is due to power steering systems utilizing a number of components that include cylinders, pumps, hoses, and control valves, to name a few. Hydraulic power steering systems also have complex designs, which add cost to a vehicle. Lastly, conventional power steering systems generally require a large amount of power to function. With this in mind, Tesla argues that there is a need for a new power steering system that is simpler, smaller, and more power-efficient.
Tesla’s novel power steering design involves fewer parts than the conventional system used in most vehicles. The electric car maker describes the design in its patent in the description below.
“The steering system includes a drive motor having a motor shaft. The steering system also includes a first gear reduction stage for receiving a first rotational input from the motor shaft and providing a first rotational output. A first gear meshes with a second gear of the first gear reduction stage via a helical gear mesh. The steering system further includes a second gear reduction stage for receiving the first rotational output from the first gear reduction stage and providing a second rotational output.
“The second gear reduction stage may include at least one of a strain wave gearing, a worm drive, and a planetary gearing. In case the second reduction stage is a strain wave gearing, the second gear reduction stage includes an ovular coupler, a flexible coupling, an outer spline, and a plurality of bearing members disposed between the ovular coupler and the flexible coupling. The steering system includes an output shaft for receiving the second rotational output from the second gear reduction stage.”
Tesla notes that its smaller, power-saving steering system, apart from being more power-efficient and compact, also includes several failsafes, which could, in turn, increase a vehicle’s safety. The company’s patent mentions “sacrificial or failsafe components,” which are designed to safeguard a vehicle’s sensitive components during the event of a breakdown. Such a design will likely contribute to Tesla’s electric cars and their already-stellar safety ratings.
“In some embodiments, steering system 102 has been shown to provide a 10% improvement over a hydrolytic steering system. Additionally, steering system 102 is a compact unit that consumes lesser space as compared to other steering systems that are commercially available in markets. Further, steering system 102 does not require large amount of additional power for operation. FIG. 6 illustrates a failure mode of steering system 102 in which one or more bearing members 244 of steering system 102 fail. Bearing members 244 of steering system 102 are designed to withstand high loads so that they do not fail during normal vehicle operation. However, bearing members 244 may be designed to withstand only a predetermined threshold of load. As a result, bearing members 244 fail when they are loaded beyond the predetermined threshold.
“For example, a bearing member 258 may eventually fail along a shear plane 260 when loaded beyond the predetermined threshold. Alternatively, bearing members 244 may undergo a bending failure, or any other type of failure. In such a situation, one bearing member 244 is a sacrificial or failsafe components, thereby safeguarding other components of vehicle, for example, drive motor 204 or an engine, against breakdown or seizing. More particularly, the one bearing members 244 fails, ovular coupler 238 locks and rotates with flexible coupling 240. Thus, steering system 102 can still be operated to allow vehicle to be driven for a certain distance and parked at an appropriate location. Bearing member 244 fails according to a sheer mechanism or another failure mechanism. Further, failed bearing member 258 can be replaced and vehicle can be reinstated without incurring any additional losses.”
It remains to be seen if Tesla’s compact power steering system will be adopted for the company’s upcoming vehicles. That being said, such a system is a perfect match for EVs such as the Tesla Semi, the Tesla Pickup Truck, and the Model S and X Plaid Powertrain variants. These are all large vehicles, and their success in the market will likely be determined in no small part by their range and efficiency. In this light, every single innovation that could optimize these vehicles’ efficiency will most definitely be appreciated. After all, the less power is consumed by subsystems such as a vehicle’s power steering unit, the more power there is to turn an electric car’s wheels.
The full text of Tesla’s compact, efficient power steering system could be accessed here.
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Tesla Supercharger vandalized with frozen cables and anti-Musk imagery amid Sweden union dispute
The incident comes amid Tesla’s ongoing labor dispute with IF Metall.
Tesla’s Supercharger site in Vansbro, Sweden, was vandalized during peak winter travel weeks. Images shared to local media showed frozen charging cables and a banner reading “Go home Elon,” which was complete with a graphic of Musk’s controversial gesture.
The incident comes amid Tesla’s ongoing labor dispute with IF Metall, which has been striking against the company for more than two years over collective bargaining agreements, as noted in a report from Expressen.
Local resident Stefan Jakobsson said he arrived at the Vansbro charging station to find a board criticizing Elon Musk and accusing Tesla of strikebreaking. He also found the charging cables frozen after someone seemingly poured water over them.
“I laughed a little and it was pretty nicely drawn. But it was a bit unnecessary,” Jakobsson said. “They don’t have to do vandalism because they’re angry at Elon Musk.”
The site has seen heavy traffic during Sweden’s winter sports holidays, with travelers heading toward Sälen and other mountain destinations. Jakobsson said long lines formed last weekend, with roughly 50 Teslas and other EVs waiting to charge.
Tesla Superchargers in Sweden are typically open to other electric vehicle brands, making them a reliable option for all EV owners.
Tesla installed a generator at the location after sympathy strikes from other unions disrupted power supply to some stations. The generator itself was reportedly not working on the morning of the incident, though it is unclear whether that was connected to the protest.
The dispute between Tesla and IF Metall centers on the company’s refusal to sign a collective agreement covering Swedish workers. The strike has drawn support from other unions, including Seko, which has taken steps affecting electricity supply to certain Tesla facilities. Tesla Sweden, for its part, has insisted that its workers are already fairly compensated and it does not need a collective agreement,
Jesper Pettersson, press spokesperson for IF Metall, criticized Tesla’s use of generators to keep charging stations running. Still, IF Metall emphasized that it strongly distances itself from the vandalism incident at the Vansbro Supercharger.
“We think it is remarkable that instead of taking the easy route and signing a collective agreement for our members, they are choosing to use every possible means to get around the strike,” Pettersson said.
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Tesla Cybertruck owner credits FSD for saving life after freeway medical emergency
The incident was shared by the Tesla owner on social media platform X, where it caught the attention of numerous users, including Tesla CEO Elon Musk.
A Tesla Cybertruck owner has credited Full Self-Driving (FSD) Supervised for saving his life after he experienced a medical emergency on the freeway.
The incident was shared by the Tesla owner on social media platform X, where it caught the attention of numerous users, including Tesla CEO Elon Musk.
In a post on X, Cybertruck owner Rishi Vohra wrote that he had unintentionally fasted for 17 hours, taken medication, and experienced what he described as a severe allergic reaction while driving.
“What started as a normal drive turned terrifying fast. My body shut down. I passed out while driving on the freeway, mid-conversation with my wife on the phone,” he wrote.
Vohra stated that his Tesla was operating with FSD Supervised engaged at the time. According to his account, the Cybertruck detected that he had lost consciousness using its driver monitoring system, slowed down, activated hazard lights, and safely pulled over to the shoulder.
“Thank God my Tesla had Full Self-Driving engaged. It detected I lost consciousness (thanks to the driver monitoring system), immediately slowed, activated hazards, and safely pulled over to the shoulder. No crash. No danger to anyone else on the road,” Vohra wrote.
The Cybertruck owner added that his wife used Life360 to alert emergency services after hearing him go silent during their call. He said responders located him within five minutes. After being attended to, Vohra stated that the vehicle then drove him to the emergency room after he refused to leave his truck on the freeway.
“So the Tesla autonomously drove me the rest of the way to the ER. I walked in, got admitted, and they stabilized me overnight,” he wrote.
He later posted that he was being discharged and thanked Tesla and Elon Musk. Musk replied to the post, writing, “Glad you’re ok!” The official Tesla X account also reposted Vohra’s story with a heart emoji.
Tesla recently published updated safety data of vehicles operating with FSD (Supervised) engaged. As per Tesla’s latest North America figures, vehicles operating with FSD (Supervised) engaged recorded one major collision every 5,300,676 miles. The U.S. average is one major collision every 660,164 miles.
Considering the experience of the Cybertruck owner, Tesla’s safety data does seem to hold a lot of water. A vehicle that is manually driven would have likely crashed or caused a pileup if its driver lost consciousness in the middle of the freeway, after all.
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Tesla Cyberbeast price drops to less than $100k but loses Luxe package with FSD
The change adjusts the truck’s positioning in the high-performance premium EV pickup truck segment, where several rivals now command six-figure price tags.
Tesla has reduced the price of the Cyberbeast to below $99,990, but the update also removes a compelling feature set from the vehicle.
The change adjusts the truck’s positioning in the high-performance premium EV pickup truck segment, where several rivals now command six-figure price tags.
Prior to its price adjustment, the Cyberbeast was listed for $114,990. However, the vehicle’s prior configuration included a Luxe package that bundled features such as Full Self-Driving Supervised and other premium inclusions. That package is no longer listed as part of the Cyberbeast.
For its sub $100,000 price, the Cyberbeast offers 325 miles of estimated range, a 0-60 mph time of 2.6 seconds, a payload capacity of 2,271 lbs with the Cyber Wheel, and Powershare.
Interestingly enough, the Cyberbeast now undercuts some of its most powerful competitors with its updated price. The Rivian R1T Quad, for example, starts at $116,900, though the R1T has more range at 374 miles per charge, and it is also a bit faster with a 0-60 mph time of 2.5 seconds.
Other rivals include the GMC Hummer EV 3X Omega Edition Truck, which has a starting MSRP of approximately $148,000 before dealer markups, the Chevy Silverado EV LT Max Range, which starts at over $91,000 before dealer markups, and the GMC Sierra EV Denali Max, which starts at about $101,000.
Considering that rivals like the Rivian R1T Quad, Chevy Silverado EV LT Max Range, and GMC Sierra EV Denali Max outgun the Cyberbeast in raw range, the Cyberbeast’s competitiveness will likely rely on its Full Self Driving Supervised system, which allows it to navigate inner city streets and highways.
For $99 per month, the Cyberbeast practically becomes a self-driving vehicle, and that is something that its rivals cannot match, at least for now.
Tesla Supercharger vandalized with frozen cables and anti-Musk imagery amid Sweden union dispute
Tesla Cybertruck owner credits FSD for saving life after freeway medical emergency
