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A Tesla Semi with structural batteries and 620 miles of range is a haymaker against trucking emissions
The Tesla Semi may be requiring a lot of patience among its reservation holders, but it appears that the all-electric Class 8 long-hauler will be well worth the wait. While speaking at the European Battery Conference organized by the Federal Ministry of Economics, Elon Musk remarked that the Tesla Semi will be equipped with a structural battery pack. This, together with other optimizations, should allow the Tesla Semi to have a range of up to 620 miles in the future.
“Getting a range of 500 km is I think, quite easy. And this is assuming a truck that is pulling a load of something in the order of 40 metric tons. So that’s a heavy truck. For long-range trucking, up to, we think, easily 800 kilometers, and we see a path over time, to get to about 1,000 kilometers of range. We think this is going to be extremely competitive and compelling to trucking companies,” Musk said.
The Tesla Semi’s initial range of 300-500 miles per charge is no joke, but it does give the impression that the Class 8 long-hauler is best used for short or medium routes. With a 620-mile range, however, things become very different. Together with its low operating costs, stellar safety systems, as well as built-in driver-assist features like Convoy Mode, the Tesla Semi could very well be a haymaker against the emissions of the trucking industry.
The trucking industry is among the biggest culprits in the transportation sector’s overall emissions. Following the unveiling of the Tesla Semi back in 2017, the Environmental Defense Fund published a post stating that the transportation sector accounts for 7% of total fine particulate matter globally. Commonly known as soot, particulate matter has been linked to several diseases such as cancer, heart attacks, and strokes. Freight trucks produce nearly half of the transportation sector’s total fine particulate matter.
There is no doubt that a shift to electric trucks would benefit the environment and humanity as a whole. Unfortunately, battery-electric trucks have been constrained by range so far. Even vehicles made by veteran truckers like the eCascadia are only able to travel a measly 250 miles per charge. That makes battery-electric trucks limited in their use, despite their environmental benefits. Even the Tesla Semi’s initial iteration, which was announced with 300-500 miles of range per charge, is not comparable to the range of diesel long-haulers, which are fitted with 200-gallon tanks and are capable of running over 1,000 miles with a full tank.
Things become very different with a battery-electric truck that is capable of traveling 620 miles between charging sessions. In the United States, semi truck drivers are mandated by law to drive no more than 11 hours per day with a 14-hour work day cap before they are required to rest. At highway speeds, this translates to drivers covering about 600-650 miles per shift. Considering Elon Musk’s recent statements about the Semi, it appears that Tesla is improving its Class 8 truck to such a degree that it would be a compelling alternative even to long-range diesel and gas semis.
The trucking market is pretty much dictated by the businesses that are dependent on it. With this in mind, there is a good chance that businesses using trucks for their operations would shift to battery-electric trucks once they offer more advantages compared to their traditional counterparts. In the Tesla Semi’s case, the low operating costs, better performance, and safety improvements are already there. And with 620 miles of range, businesses will likely find very little reason to stick with fossil fuel-powered trucks.
Elon Musk
Tesla AI5 chip nears completion, Elon Musk teases 9-month development cadence
The Tesla CEO shared his recent insights in a post on social media platform X.
Tesla’s next-generation AI5 chip is nearly complete, and work on its successor is already underway, as per a recent update from Elon Musk.
The Tesla CEO shared his recent insights in a post on social media platform X.
Musk details AI chip roadmap
In his post, Elon Musk stated that Tesla’s AI5 chip design is “almost done,” while AI6 has already entered early development. Musk added that Tesla plans to continue iterating rapidly, with AI7, AI8, AI9, and future generations targeting a nine-month design cycle.
He also noted that Tesla’s in-house chips could become the highest-volume AI processors in the world. Musk framed his update as a recruiting message, encouraging engineers to join Tesla’s AI and chip development teams.
Tesla community member Herbert Ong highlighted the strategic importance of the timeline, noting that faster chip cycles enable quicker learning, faster iteration, and a compounding advantage in AI and autonomy that becomes increasingly difficult for competitors to close.
AI5 manufacturing takes shape
Musk’s comments align with earlier reporting on AI5’s production plans. In December, it was reported that Samsung is preparing to manufacture Tesla’s AI5 chip, accelerating hiring for experienced engineers to support U.S. production and address complex foundry challenges.
Samsung is one of two suppliers selected for AI5, alongside TSMC. The companies are expected to produce different versions of the AI5 chip, with TSMC reportedly using a 3nm process and Samsung using a 2nm process.
Musk has previously stated that while different foundries translate chip designs into physical silicon in different ways, the goal is for both versions of the Tesla AI5 chip to operate identically. AI5 will succeed Tesla’s current AI4 hardware, formerly known as Hardware 4, and is expected to support the company’s Full Self-Driving system as well as other AI-driven efforts, including Optimus.
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Tesla Model Y and Model 3 named safest vehicles tested by ANCAP in 2025
According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025.
The Tesla Model Y recorded the highest overall safety score of any vehicle tested by ANCAP in 2025. The Tesla Model 3 also delivered strong results, reinforcing the automaker’s safety leadership in Australia and New Zealand.
According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025. ANCAP’s 2025 tests evaluated vehicles across four key pillars: Adult Occupant Protection, Child Occupant Protection, Vulnerable Road User Protection, and Safety Assist technologies.
The Model Y posted consistently strong results in all four categories, distinguishing itself through a system-based safety approach that combines structural crash protection with advanced driver-assistance features such as autonomous emergency braking, lane support, and driver monitoring.

This marked the second time the Model Y has topped ANCAP’s annual safety rankings. The Model Y’s previous version was also ANCAP’s top performer in 2022.
The Tesla Model 3 also delivered a strong performance in ANCAP’s 2025 tests, contributing to Tesla’s broader safety presence across segments. Similar to the Model Y, the Model 3 also earned impressive scores across the ANCAP’s four pillars. This made the vehicle the top performer in the Medium Car category.
ANCAP Chief Executive Officer Carla Hoorweg stated that the results highlight a growing industry shift toward integrated safety design, with improvements in technologies such as autonomous emergency braking and lane support translating into meaningful real-world protection.
“ANCAP’s testing continues to reinforce a clear message: the safest vehicles are those designed with safety as a system, not a checklist. The top performers this year delivered consistent results across physical crash protection, crash avoidance and vulnerable road user safety, rather than relying on strength in a single area.
“We are also seeing increasing alignment between ANCAP’s test requirements and the safety technologies that genuinely matter on Australian and New Zealand roads. Improvements in autonomous emergency braking, lane support, and driver monitoring systems are translating into more robust protection,” Hoorweg said.
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Tesla Sweden uses Megapack battery to bypass unions’ Supercharger blockade
Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery.
Tesla Sweden has successfully launched a new Supercharger station despite an ongoing blockade by Swedish unions, using on-site Megapack batteries instead of traditional grid connections. The workaround has allowed the Supercharger to operate without direct access to Sweden’s electricity network, which has been effectively frozen by labor action.
Tesla has experienced notable challenges connecting its new charging stations to Sweden’s power grid due to industrial action led by Seko, a major Swedish trade union, which has blocked all new electrical connections for new Superchargers. On paper, this made the opening of new Supercharger sites almost impossible.
Despite the blockade, Tesla has continued to bring stations online. In Malmö and Södertälje, new Supercharger locations opened after grid operators E.ON and Telge Nät activated the sites. The operators later stated that the connections had been made in error.
More recently, however, Tesla adopted a different strategy altogether. Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery, as noted in a Dagens Arbete (DA) report.
Because the Supercharger station does not rely on a permanent grid connection, Tesla was able to bypass the blocked application process, as noted by Swedish car journalist and YouTuber Peter Esse. He noted that the Arlandastad Supercharger is likely dependent on nearby companies to recharge the batteries, likely through private arrangements.
Eight new charging stalls have been launched in the Arlandastad site so far, which is a fraction of the originally planned 40 chargers for the location. Still, the fact that Tesla Sweden was able to work around the unions’ efforts once more is impressive, especially since Superchargers are used even by non-Tesla EVs.
Esse noted that Tesla’s Megapack workaround is not as easily replicated in other locations. Arlandastad is unique because neighboring operators already have access to grid power, making it possible for Tesla to source electricity indirectly. Still, Esse noted that the unions’ blockades have not affected sales as much.
“Many want Tesla to lose sales due to the union blockades. But you have to remember that sales are falling from 2024, when Tesla sold a record number of cars in Sweden. That year, the unions also had blockades against Tesla. So for Tesla as a charging operator, it is devastating. But for Tesla as a car company, it does not matter in terms of sales volumes. People charge their cars where there is an opportunity, usually at home,” Esse noted.