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Tesla Semi production specs: powertrain, battery, Megacharger output, and more
The Tesla Semi has already been delivered to its first customers, but the actual production specs of the vehicle remain largely unknown or unconfirmed at best. Fortunately, a recent trip to PepsiCo’s Frito Lay facility in Modesto, Caifornia has provided some details that otherwise reveal the Tesla Semi production specs.
When Tesla held the first deliveries of the Semi, CEO Elon Musk highlighted that sustainable long-haulers are needed because in the transportation sector, semi trucks comprise about just 1% of vehicles on the road but they account for 20% of the emissions. Vehicles like the Tesla Semi are then designed to challenge this status quo.
Automotive publication MotorTrend was able to visit PepsiCo’s Modesto Frito Lay facility to check out the company’s first Tesla Semi units. As noted by the publication, the Modesto facility is a perfect fit for the Semi as the site already uses other green vehicles like BYD 8Y yard tractors, Peterbilt 220EV electric box trucks, and natural-gas-powered Volvo VNL trucks. The Tesla Semi fleet is used for out-and-back trips across the region.
The publication was able to gather some details about the Class 8 all-electric truck from its drivers and Tesla representatives who were at the location during the visit. Following are some key specs of the Tesla Semi.
Powertrain
The Tesla Semi features a modified Plaid tri-motor powertrain that’s spun backward. The Model S’ front motor drives the Semi’s rear axle and acts as the vehicle’s high-efficiency “highway drive unit.” The Model S Plaid’s dual rear motors, on the other hand, are installed on the rear axle. With this in mind, MotorTrend estimated that the Tesla Semi likely matches the Model S and Model X Plaid’s 1,020 horsepower and 1,050 pounds-feet of torque.
This estimate makes sense considering that a Tesla representative reportedly noted that the Tesla Semi makes “three times the power of an average diesel semi.” The US’ best-selling semi is the Freightliner Cascadia, whose base model features 350 horsepower. Three times the base Cascadia’s horsepower certainly aligns with the estimate that the Semi has about 1,020 horsepower. On a side note, the Tesla Semi production version does not have a frunk, unlike the vehicle’s prototype units.
Battery
Drivers of the Tesla Semi reportedly noted that the all-electric Class 8 truck is fitted with a 1,000 kWh battery pack. Tesla lists the Semi’s range as 500 miles per charge, and Elon Musk has also highlighted that the vehicle would consume only 2 kW per mile traveled.
If these estimates prove accurate, then the Semi’s 300-mile variant would likely have a battery pack that’s around 600 kWh. That’s still a lot of batteries, so Tesla would have to ensure that its production is optimized to ensure that the Semi is profitable.
Megacharger Output
The Tesla Semi features a charging port that’s different from all the vehicles that the company has released so far. The motoring publication noted that the Tesla Semi’s Megachargers installed on the Modesto facility could provide around 750 kW of power, or about three times the output of the company’s Supercharger V3 network.
The cables for the Tesla Semi’s Megachargers are thick, though they are reportedly easy to manage compared to some DC fast charging networks in the market. Charging the Semi from almost empty to 70% typically takes about 30 minutes. A full charge all the way to 100% reportedly takes around 90 minutes.
Physical Controls
While the Tesla Semi’s controls are mostly centered on its two infotainment systems, the vehicle also sports several physical buttons. Among these are the parking brake, trailer-brake air supply, and the vehicle’s hazards. Other physical controls include stalks similar to those found in the Tesla Model 3 and Model Y, though some buttons on the steering wheel resemble those in the new Model S and Model X.
Interior Space
The cabin of the Tesla Semi is cavernous, similar to the company’s other vehicles. MotorTrend noted that there’s enough space to enable a six-foot person to walk around and stretch in the Tesla Semi’s 3×7 foot cabin. So far, PepsiCo’s drivers seem to like the Semi, with some telling the motoring publication that the all-electric truck was very comfortable and “drove like a car.”
Other Details
The use of the Tesla Semi’s dual infotainment systems is quite interesting. The right display functions as the Tesla Semi’s main infotainment unit, while the left display exclusively shows pertinent information about the truck, such as its tire pressure. The windows in the Semi’s cabin also open when needed, though they do not roll down. Some space in the cabin also seem to be reserved for customers who wish to order the Tesla Semi with a sleeper cabin. Images taken of the Semi’s displays also confirm that the vehicle is equipped with Tesla’s Full Self-Driving computer.
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Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
Tesla Giga Texas to feature massive Optimus V4 production line
