A recently published Tesla patent application titled “System and Method for Handling Errors in a Vehicle Neural Network Processor” describes a way to safely handle errors encountered in self-driving software. Rather than risking delays in driving responses that result from input data errors, a signal is sent to ignore the bad information and continue processing as usual. Tesla’s application was published May 23, 2019 as International Publication No. WO/2019/099941.
During self-driving operations in Tesla’s program, streams of real-time input data are received and used to both train its neural network and initiate a vehicle response to what’s being processed. If something in the data is erroneous or causes a delay in processing, the real-world impact can be disastrous if not handled properly. For example, in a fast-moving vehicle, sensor data can become stale very quickly and cause the self-driving software to respond to an environment that no longer exists. This can result in accidents, property damage, injury, and/or death. The solution presented in Tesla’s patent application attempts to avoid such processing delays altogether and thus improves the safety of the self-driving software overall.
Tesla’s patent application describes the issue as follows:
“Some types of errors may cause neural network processor to hang or time out. That is, one or more portions of neural network processor may freeze or otherwise remain inactive for more than a predetermined amount of time. When a timeout error is encountered, [the] neural network processor may cease to provide output data and/or respond to input data. Other types of errors, such as program errors and/or data errors, may cause the output data generated by [the] neural network processor to be corrupted. When such errors are encountered, [the] neural network processor may continue to provide output data, but the result may be incorrect, meaningless, and/or otherwise unusable.”
- Tesla’s self-driving patent application focuses on handling errors found in its neural network. | Image: Tesla/WIPO
- Tesla’s self-driving patent application focuses on handling errors found in its neural network. | Image: Tesla/WIPO
On its face, the concept behind invention may seem somewhat simple, but likely due to the complexity of neural networks and the field of autonomous driving still being fairly new, Tesla’s solution is unique and innovative. At the international review stage in the patent application process, the Examiner found that Tesla’s patent was novel (new) compared to similar neural network inventions already in the field. Specifically, the following was commented in a Written Opinion:
“Although neural network processors are well known in the art, including in the operation of a vehicle, the addition of having the controller signal that a pending data result is tainted, or incorrect, without terminating the execution of the network, improves upon prior art processors by ensuring the computations of the processor in the vehicle continue while ignoring data determined to be in error, and would require a complexity beyond the ordinary skill, and therefore…meets the…criteria for patentability.”
Concerns about Tesla’s Autopilot software were recently hit by a report published by Consumer Reports wherein the consumer advocacy group concluded that Navigate on Autopilot with autonomic lane changes was more of a liability than an asset. The report stated that, since the feature requires drivers to be one step ahead of the system while it is engaged, it still needs improvement, although the same group found Tesla’s autonomous driving software to be more capable than the competition. However, the report was only focused on how Navigate on Autopilot operates when changing lanes confirmation and warnings are disabled, contrary to scathing headlines which lumped all of Autopilot’s features together with the review.
This most recent patent application shows that Tesla is continuously improving its self-driving features, if that wasn’t already obvious from the company’s frequent over-the-air software releases.
At Tesla’s Autonomy Day for investors last month, CEO Elon Musk declared that the company’s Full Self-Driving computer was objectively the “best in the world”. As more information becomes available, such as presentations on Tesla’s technology and in patent applications, Musk’s confidence expressed in his statement becomes more clear. Full Self-Driving is expected to be feature-complete this year and will become publicly available as regulatory hurdles are overcome.
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Tesla Gigafactory Texas builds its half millionth vehicle
The milestone was shared via Twitter/X by the official @Gigafactories account.

Tesla’s Gigafactory Texas has officially rolled out its 500,000th vehicle, marking a significant achievement in the factory’s history and reinforcing its role as a central hub in Tesla’s vehicle manufacturing network.
The milestone was shared via Twitter/X by the official @Gigafactories account. “Congratulations to the Giga Texas team for building 500k vehicles,” the company’s X post read.
As could be seen in Tesla Manufacturing’s post, the Gigafactory Texas team celebrated the milestone by posting for a photograph with the facility’s half millionth unit, a white Tesla Model Y. The team held balloons that spelled “500K” on its commemorative photo.
Giga Texas, located near Austin, has ramped its operations since its launch, producing Tesla’s Cybertruck and Model Y. Crossing the half-million vehicle mark solidifies the facility’s importance to Tesla’s overall operations, especially considering the fact that the Model Y is the company’s best-selling vehicle.
While Giga Texas is just producing the Model Y and the Cybertruck for now, the facility is also poised to produce the Cybercab. The Cybercab is expected to be Tesla’s highest volume vehicle, with Elon Musk estimating that the company would be producing about 2 million units of the autonomous two-seater per year.
The Cybercab is unlike any vehicle that is currently produced today, and its production would be quite extraordinary. As per Elon Musk’s previous comments, the Cybercab’s manufacturing line would not look like an automotive production line at all. Instead, Musk noted that the Cybercab’s line in Gigafactory Texas would resemble a high-speed consumer electronics line instead.
“We do want to scale up production to new heights obviously with the Cybercab. Cybercab is not just revolutionary car design. It’s also a revolutionary manufacturing process. So I guess we probably don’t talk about that enough, but if you’ve seen the design of the Cybercab line, it doesn’t look like a normal car manufacturing line. It looks like a really high-speed consumer electronics line,” Musk previously stated.
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Tesla reportedly places large order for robot parts, hinting that Optimus V3 design is all but finalized
Tesla has reportedly placed a large order of linear actuators for humanoid robots from a Chinese supplier.

Tesla might have all but finalized the design for its Optimus V3 humanoid robot, at least if rumors from China prove accurate. As per recent reports, Tesla has reportedly placed a large order of linear actuators for humanoid robots from a Chinese supplier, with deliveries expected sometime in the first quarter of 2026.
The volume of orders suggested by the reports from China suggests that the components will not just be used for Optimus prototypes.
The rumor
As noted in a report from Sina News, media outlets across China have recently reported that Tesla has placed a $685 million (5 billion RMB) order for linear actuators from Sanhua Intelligent Controls. The components will reportedly be used for the production of Optimus, which will likely be mass-produced in its V3 iteration. The reports claimed that the delivery of the actuators will likely start sometime in the first quarter of 2026.
Industry watchers have estimated that such a volume would be enough for about 180,000 Optimus robots. This suggests that while Tesla might not be able to start the initial production of its humanoid robots this year, the electric vehicle maker might be able to hit the ground running with its Optimus production next year. And as hinted at by Elon Musk’s comments on X, Tesla seems to be preparing to produce Optimus V3 en masse.
Company comments
The reports of Tesla’s alleged actuator orders have resulted in Sanhua Intelligent Controls’ stock rising. Interestingly enough, a Tesla China representative has stated that “no official information about this order that could be disseminated externally.” A representative from Sanhua, on the other hand, simply stated that the company’s robotics business is progressing smoothly, but they could not comment on market rumors.
While these reports are rumors for now, there are some optimistic hints that Tesla might have all but finalized the design for Optimus V3, and the company might be looking to start the robot’s production. For one, Sanhua is already a Tesla supplier, providing components for the company’s electric cars. A report from The Information also alleged that Tesla is no longer looking to produce 5,000 Optimus robots in 2025. This was reportedly due to challenges in the robot’s hands.
If Tesla is really starting to order large volumes of components for Optimus’ production, it would suggest that the company might have overcome the challenges it was facing with the humanoid robot earlier this year. It would then not be farfetched if Tesla were able to start the initial production of Optimus V3 next year.
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Tesla eyes two new states for Robotaxi

Tesla has officially shown that it is eyeing two new states for Robotaxi operation in the U.S., as it hopes to add the new areas to its ever-growing list of places where the suite is either active or in the testing phase.
Tesla first launched its Robotaxi suite in Austin, Texas, in late June. It expanded the suite to the San Francisco Bay Area just a month later. Since then, it has not launched any public rides in any other states, but it has gained several approvals for early testing.
In preparation for operation in new states, Tesla routinely lists job postings on its Careers website, which helps align potential employees with opportunities ahead of regulatory approvals. This is a strategy that allows Tesla to start operations immediately upon licensing for testing.
Tesla started hiring Vehicle Operators for Autopilot in Arizona and Nevada months before the company gained any sort of approvals from state governments for Robotaxi. However, those approvals eventually came in the form of testing licenses, which allow the company to perform validation ahead of its public launch.
Tesla begins validating Robotaxi in a new area, hinting at expansion
Now, Tesla has posted job listings for Vehicle Operators for Autopilot in two new states: Colorado and Illinois. The Colorado job listing is located in Aurora, a suburb of Denver. Tesla is looking for Robotaxi operators in Chicago as well.
These postings hint toward Tesla’s continuing efforts to expand Robotaxi to new places. Earlier this year, CEO Elon Musk said the company would like to have Robotaxi available to at least half of the U.S. population.
It has expanded significantly since its initial launch in late June, but it is still a far way off from where Tesla would like it to be by year’s end.
So far, Tesla has job listings for Autopilot Vehicle Operators in Arizona, California, Texas, Florida, Colorado, Nevada, and Illinois.
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