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Tesla is pushing the limits of its proven Gigafactory formula in Texas

Credit: Terafactory Texas/YouTube

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Tesla has, for all intents and purposes, developed a strategy for building its Gigafactories in a quick and efficient manner. This was shown in Gigafactory Shanghai, which started mass production of the Made-in-China Model 3 within a year after its groundbreaking ceremony, and in Giga Berlin, which is now also taking form despite the trickle of permits from German authorities. 

Tesla’s Gigafactory formula seems to have been inspired by GA4, a “tent”-based Model 3 production line constructed in the Fremont Factory grounds as a way for the company to manufacture more vehicles during a period described by Elon Musk as “production hell.” The concept of GA4 was simple. Cars are progressively assembled as they pass through the sprung structure, while supplies are delivered through the loading bays at the side. 

Gigafactory Texas in Winter. (Credit: Tesla)

A look at Gigafactory Shanghai suggests that the facility is but a more permanent and evolved form of GA4, from its straightforward vehicle assembly process to its numerous loading bays. This was true for both the first and second phases of the facility, which produce the Model 3 and Model Y, respectively. Giga Shanghai’s construction was extremely rapid, with crews working 24/7 to finish the Phase 1 building’s factory shell. Once this was done, equipment was installed, and trial production of Model 3 test units started. 

Gigafactory Berlin appears to be following a relatively similar pattern. During the massive facility’s buildout, it seemed that equipment was only installed after the complex’s buildings themselves were nearing completion. Granted, part of this may be due to the fact that Giga Berlin had to be constructed according to the permits that the facility receives. But despite this, the German plant seems to be progressing at a pattern that is quite similar to its China-based counterpart. 

This does not seem to be true for Gigafactory Texas at all. Over the past months and as the facility enters its eighth month of construction, the activities surrounding Giga Texas have been incredibly interesting. In January, shipments from IDRA, the company behind the Model Y’s massive Giga Press in the Fremont Factory, were spotted in the complex. What appeared to be robots for vehicle production lines were spotted not long after. 

Giga Texas’ Giga Press machine. (Credit: Jeff Roberts)

Recent flyovers of the Gigafactory Texas complex suggest that there is now a steady stream of equipment being delivered and possibly being installed on the site. This was evident in a recently shared video from the Terafactory Texas YouTube channel, which captured images of what seemed to be Model Y Body-in-White machines being moved around the area. 

It should be noted that Gigafactory Texas has only been under construction for eight months, and a significant part of its factory shell is yet to be completed. Despite this, Tesla already seems intent on initiating the installation and setup of its production equipment. This includes its Giga Press machines, which would produce the Model Y’s single-piece rear underbody. 

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This strategy would require a great deal of synchronization, of course. But if successfully done, such a system could result in Giga Texas being built at a rate that’s significantly faster than Giga Shanghai or Gigafactory Berlin. 

Overall, it appears that over the years, Tesla has come up with a solid formula that enables the company to build its Gigafactories quickly. But in true Elon Musk fashion, Tesla seems to be determined to improve a proven formula nonetheless. Gigafactory Texas is quite fascinating in this sense, as it could very well be a project that demonstrates once and for all that it takes boldness and a constant urge to innovate to truly change the industry. 

Watch a recent flyover of the Gigafactory Texas complex in the video below. 

https://youtu.be/kaKI7aMG6_k

Don’t hesitate to contact us for news tips. Just send a message to tips@teslarati.com to give us a heads up.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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SpaceX calls off Starship 10 flight attempt once again

SpaceX is calling off a potential launch of Starship this evening, marking the second consecutive night the tenth test flight of the massive rocket will be delayed.

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Credit: SpaceX

SpaceX is calling off a potential launch of Starship this evening, marking the second consecutive night the tenth test flight of the massive rocket will be delayed.

Originally planning to launch on Sunday at 6:30 p.m. local time in Starbase, Texas, SpaceX was forced to delay the tenth launch of Starship due to a hardware issue.

“Ground side liquid oxygen leak needs to be fixed. Aiming for another launch attempt tomorrow,” CEO Elon Musk posted on the social media platform X.

Starship Flight 10 rescheduled as SpaceX targets Monday launch

The launch was then pushed to Monday night, and the launch window was set to start at the same time as Sunday. However, SpaceX would push it back to 6:44 p.m. due to some weather issues.

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Eventually, Starship seemed like it was trending toward a launch, but weather continued to persist in the area, with thunder, rain, and lightning all threatening in the area.

At around 7:03 p.m., SpaceX decided to stand down once again, confirming weather was the culprit of yet another delay:

SpaceX will likely try again on Tuesday night, but the company has not yet confirmed if it will open another launch window.

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WATCH: SpaceX Starship Flight 10 launch

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Credit: SpaceX

SpaceX is set to launch its tenth test flight of the Starship program, with a launch window that will open at 6:44 p.m. local time, or 7:44 p.m. on the East Coast.

Starship’s tenth test flight was originally scheduled for launch yesterday with a one-hour window that opened at 7:30 p.m. ET, but it was called off 17 minutes before that window even had a chance to open.

Starship Flight 10 rescheduled as SpaceX targets Monday launch

SpaceX moved the flight to tonight. It was also originally scheduled to have a launch window at the same time as Sunday, but it was pushed back 14 minutes to around 6:30 p.m. ET. There are storms in the area, as well as clouds over Starbase, so there is the off chance for another launch delay.

There are several big objectives for this launch, including the expansion of the operating envelope for the Super Heavy booster. SpaceX says there are “multiple landing burn tests planned.”

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The booster will also be performing a few in-flight experiments to help with data collection. Specifically, real-world performance data on future flight profiles and off-nominal scenarios will be on the list of things SpaceX will be looking for.

Starship itself will have a few in-flight objectives that include the deployment of eight Starlink simulators that are similar in size to the next-gen satellites for the internet service. SpaceX was set to test this with Starship’s seventh test flight, which occurred in January 2025. However, the task was abandoned as the vehicle was destroyed before deployment could occur.

Liftoff conditions are currently looking favorable, and SpaceX will be eager to improve upon its Starship launch program as CEO Elon Musk has big plans for it in the coming years.

You can watch the launch below via SpaceX:

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Tesla looks to expand Robotaxi geofence once again with testing in new area

It looks as if Tesla is preparing for its next expansion of the geofence, potentially moving toward a much larger service area that could eclipse 150 square miles.

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Credit: Joe Tegtmeyer | X

Tesla looks to be preparing for the potential expansion of the Robotaxi geofence once again, as the company was spotted testing the suite in an area well outside of the Austin service area.

After it first launched the Robotaxi platform on June 22, Tesla has managed to expand its geofence twice, essentially doubling the travel area both times.

The most recent expansion took the size of the geofence from 42 square miles to about 80 square miles, bringing new neighborhoods and regions of the city into the realm of where the driverless vehicles could take passengers.

However, it looks as if Tesla is preparing for its next expansion of the geofence, potentially moving toward a much larger service area that could eclipse 150 square miles.

Over the weekend, one fan noticed a Robotaxi validation vehicle testing in Bee Cave, Texas, which is roughly 25 minutes from the edge of the current geofence:

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Tesla has been testing vehicles in the western suburbs of Austin for some time, and it seems the company is laying some groundwork to push its geofence expansion into Plaid Mode as competition with Waymo continues to be at the forefront of the conversation.

Waymo has been expanding with Tesla for some time, as the pace of expansion for the two companies has been relatively accelerated for the past couple of months.

Tesla’s expansions of the geofence sent a clear message to competitors and doubters, but it is still aiming to keep things safe and not push the envelope too quickly.

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The geofence expansion is impressive, but Tesla is also focusing on expanding its vehicle fleet in both Austin and the Bay Area, where it launched a ride-hailing service in July.

Tesla Bay Area autonomous fleet to grow to over 100 units: Elon Musk

Still, safety is the priority at the current time.

“We are being very cautious. We do not want to take any chances, so we are going to go cautiously. But the service areas and the number of vehicles in operation will increase at a hyper-exponential rate,” CEO Elon Musk said during the Q2 Earnings Call.

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