News
SpaceX reveals new details on Starship’s third test flight
SpaceX has revealed some new information regarding the third test flight of its massive Starship rocket.
The flight, which took place from Starbase, Texas, yesterday morning at 8:25 am CT, capitalized on previous test flights and accomplished a host of new objectives.
All 33 Raptor engines lit in a staggered sequence, and once throttled up, the world’s biggest rocket took flight for the third time.
All 33 Raptor engines burning (Credit: SpaceX)
As Starship climbed into the South Texas skies, the 33 engines continued to operate nominally until the hot stage separation, in which 30 of Super Heavy’s engines shut down as Starship lit its 3 sea-level and 3 vacuum Raptor engines and continued to space.
For the first time, the Super Heavy first stage, Booster 10, successfully performed a boost back burn and aimed for a splashdown just East of the launch pad in the Gulf of Mexico. According to the data displayed on the webcast, the booster reached a peak speed of 5750 km/h and an altitude of 106 km.
Super Heavy performing the boost backburn while Starship heads down range (Credit: SpaceX)
Unlike the Falcon 9, the Super Heavy is so big it does not need to do an entry burn however in one of the last bits of data available on the webcast, it showed the booster attempted to begin its landing burn around 1 km in altitude with only 3 engines lighting and 2 shutting off almost immediately after.
SpaceX has since confirmed that Booster 10 experienced a rapid unscheduled disassembly just 462 meters above the water’s surface, and it is likely that what remained of the booster hit the water at nearly the speed of sound.
While Booster 10 was meeting its fate in the Gulf of Mexico following a great performance, Ship 28 continued to burn all 6 of its Raptor engines and completed its first full-duration burn, inserting itself into its proper sub-orbital trajectory.
Starship just after Raptor shutdown (Credit SpaceX)
Ship 28 then began its coast phase and started a series of tests. The payload bay door, aka pez door, designed to eventually eject the full-size Starlink satellites, was first commanded to open 12 minutes into the flight. SpaceX has yet to confirm whether it managed to fully open/close the door. At 30:18 into the mission, the door appears to have dislodged into the payload bay, and we no longer got any live views inside the ship.
The next task was to re-light the first-ever Raptor engine in space, but due to the vehicle’s roll rates, SpaceX decided to postpone this until a future flight.
Ship 28 then began atmospheric entry, but the ship seemed to be partially out of control with the spin and eventually began to build up plasma. The heat shield was only half exposed, and the rest was bare stainless steel, taking the brunt of the forces of re-entry.
Ship 28 begins atmospheric re-entry (Credit SpaceX)
Thanks to Starlink terminals on board, SpaceX was able to provide incredible live views from a camera located on one of Starship’s flaps. The plasma began as a faint pink glow before rapidly growing and enveloping the vehicle while still maintaining a good data connection which has never before been possible.
Overall, SpaceX made many great advancements on this third test flight and will look to complete all of these on the fourth test flight, including a smooth splashdown of the Super Heavy booster and successful re-entry through the atmosphere for Starship.
When do you think the 4th test flight will occur, and will they fix the issues encountered during flight 3?
Questions or comments? Shoot me an email at rangle@teslarati.com, or Tweet me @RDAnglePhoto.
News
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
Tesla Giga Texas to feature massive Optimus V4 production line
