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SpaceX to use superalloys in Mars rocket Raptor engines, says Elon Musk

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7 years ago

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A few days after he touched upon methods of creating BFR propellant on Mars, SpaceX CEO Elon Musk mentioned in a tweet that the launch company was using cutting-edge combinations of metals (known as superalloys) to ensure the efficiency and reliability of its Raptor rocket engine, a critical requirement for BFR to enable sustainable colonization of Mars.

In response to a tweeted question about types of metal alloys currently in use at SpaceX, Musk briefly delved into the complexities of building BFR’s propulsion system, particularly with respect to alloys capable of surviving the intense conditions inside a rocket engine:

“[SpaceX is using] SX 300 & soon SX 500. Kind of a modern version of Inconel superalloys. High strength at temperature, extreme oxidation resistance. Needed for ~800 atmosphere, hot, oxygen-rich turbopump on Raptor rocket engine.” – Elon Musk

There’s a lot to break down for the layperson in Musk’s tweet. First and foremost, commenters (your author included) immediately jumped to the conclusion that “SX 300/500” referred to some sort custom SpaceX material, given that SX is a frequent shorthand for SpaceX used in the enthusiast community. In reality, it was quickly discovered that the requirements Musk described for the material – namely “high strength at temperature [&] extreme oxidation resistance” – were nearly the exact same qualities of single-crystal superalloys, extremely advanced metal formulations also notated as SC or SX. It’s quite the apt coincidence that SpaceX will apparently rely on SX alloys for critical components of BFR propulsion.

A 2017 test-firing of the mature development Raptor, roughly 50% less powerful than the full-scale system. (SpaceX)

Single-crystal superalloys employ small amounts of exotic elements in order to better ensure truly unusual crystal formation in metal structures. In the case of SX alloys, the optimal result is a monolithic metal structure that effectively has no visible grain (think wood grain but in metal) – the resulting metal would be a huge monolithic crystal, in other words, uniform down to a near-atomic level. These SX superalloys are already used regularly for industrial applications requiring the ability to reliably operate in extremely corrosive high-pressure, high-temperature environments for long periods of time, most frequently seen in gas turbines for energy generation and airplane propulsion.

Per Musk, SpaceX intends to take those alloys a step further, developing its own SX-300 and SX-500 iterations for the purpose of building a reliable, robust turbopump for the Raptor propulsion system. In pursuit of the greatest possible efficiency, Raptor’s turbopump will run oxygen-rich, meaning that the inherently imperfect combustion process will lean towards excess oxygen in the exhaust, rather than excess methane. In simple terms, this choice is partially motivated by the fact that oxygen molecules are slightly lighter than methane molecules (15.999u vs. 16.04u). More importantly, the higher the pressure in the turbopump, the higher the pressure in Raptor’s combustion chamber, which directly correlates with more efficient combustion and thus a more efficient rocket engine overall. All improvements to its subcomponents will inherently end up benefiting SpaceX’s BFR booster and spaceship, the latter of which is already nearing initial prototype construction.

While SpaceX cut its original Raptor specifications by roughly 50% compared to its 2016 goals, it appears that the company’s ambitions for the downsized Raptor are smaller in name only. In a May 2018 presentation, Chief of Propulsion Tom Mueller foreshadowed those future ambitions while humbly acknowledging that the Merlin 1D powering Falcon 9 and Heavy is already a masterpiece of engineering: “Merlin holds the thrust to weight record for now… but Raptor’s coming.”

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Model Y reclaims elusive sales title in competitive market

As more EVs have entered the market and some at better prices, Tesla’s Model Y has been put up against some very attractive options.

Published

1 hour ago

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October 25, 2025

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Credit: Tesla

The Tesla Model Y reclaimed an elusive sales title in one of the most competitive markets it is in, outpacing key rivals and formidable competitors to regain the crown it once was a shoe-in for.

As more EVs have entered the market and some at better prices, Tesla’s Model Y has been put up against some very attractive options.

This is especially prudent in Europe and China, where domestic car companies have been offering attractive and cheap EVs as Tesla alternatives.

However, in September, the Model Y was able to battle back and take over the top sales spot for EVs in Europe.

In September, it had 25,938 sales, and although it was an 8.6 percent decrease compared to the same month in 2024, it was enough to be labeled the best-selling car in the European market, Automotive News reported.

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500-mile test proves why Tesla Model Y still humiliates rivals in Europe

There are four vehicles that have been atop the European EV sales rankings for any given month this year: the Renault Clio, which has three titles, the Dacia Sandero, which has won four monthly sales titles, and the Volkswagen T-Roc, which was the best-selling car in the market in August.

The Clio captured the number-two spot in September with 20,146 sales.

Despite a strong September showing for the Model Y, which was its first monthly sales crown of the year, the vehicle has not been a top-three EV in Europe this year. That is still led by the Sandero, Clio, and T-Roc.

Despite that, Tesla’s Model Y is still likely to be one of the best-selling vehicles in the world, if not the best, for the year.

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In the United States, it has dominated EV sales charts and has been one of the most popular cars in the region. The same goes for China, where the Model Y has more competition than in Europe, but is so attractive because of its premium look and feel, as well as its tech offerings.

The Model Y has been the best-selling car globally for the past two years, outpacing widely popular gas and EV models from around the world.

Tesla also just finished up its best three-month sales period in its history, delivering just shy of half a million vehicles from July to September.

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Tesla dashcam video shows crazy plane crash avoidance maneuver

Published

2 hours ago

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October 25, 2025

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Credit: @davidbellow | X

A Tesla captured video of a crashing plane on an Oklahoma highway, as a shocking video shows a small aircraft coming across a local roadway, with various cars ducking to avoid it.

On October 23, an Oklahoma National Guard OA-1K Skyraider II turboprop plane crashed during a training mission after an engine failure. Both crew members escaped unharmed, but they were not the only ones at risk of injury.

A Tesla Dashcam video shared by a friend of the car’s owner shows the vehicle narrowly avoiding an impact with the plane, swerving left, then back onto its side of the road. It appears to be a serious miracle:

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David Bellow, the person who posted the video of the Tesla avoiding the plane, claims it was Full Self-Driving that performed the maneuver, but it is not confirmed. This is what he said:

There are a few hints that suggest it could be Tesla’s Full Self-Driving suite, but it is important to note that neither the company, the driver, nor the friend has confirmed this.

The first hint is the vehicle’s maneuver and subsequent reaction. The car suddenly swerves to the left, which any human would do, but how the vehicle continues to travel as if nothing had happened seems to solidify the idea that FSD could have been involved in avoiding the plane.

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Nevertheless, this does not confirm that FSD was in control.

My Tesla did this on FSD (Supervised) v14.1 and the internet went crazy

Most people would likely have stopped in their tracks after avoiding an aircraft while driving.

However, this is not enough proof to definitively say FSD was responsible for the avoidance.

Additionally, the “Jump to Event” button is activated in the video, suggesting that FSD was in control. The vehicle gives this option when something major has occurred, including human intervention.

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Regardless of whether the car was on FSD or was controlled manually, it is pretty crazy to have this piece of dashcam footage.

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Tesla made Full Self-Driving more seamless with this little-known feature

“Brake Confirm for the Start Self-Driving button is now defaulted off. When disabled, Start Self-Driving will not require you to press and release the brake to confirm engagement.”

Published

2 hours ago

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October 25, 2025

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Credit: Tesla

Tesla’s Full Self-Driving suite seems to get better with every single release. However, it is also making it more seamless and easier than ever to use for passenger travel, thanks to a recent feature that has flown under the radar.

Tesla started rolling out its v14 iteration of the Full Self-Driving suite a few weeks ago to Early Access Program (EAP) members, and it finally started making its way to the public for the first time earlier this week.

Tesla Full Self-Driving v14.1 first impressions: Robotaxi-like features arrive

The wide rollout of Tesla v14.1.3 was long-awaited, as its capabilities were flexed by the handful of people lucky to have it. However, those sitting with v13.2.9 were still eager to get to their hands on the new FSD version, especially considering it came with a lot of cool upgrades.

One of which is flying under the radar and not getting as much attention as it should. Although it is a minor feature change from v13, Tesla has made FSD more seamless than ever with a simple fix that it started utilizing with v14.

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With v14.1.1, Tesla started rolling out the removal of the “Brake Confirm” feature, which required drivers to touch the brake to activate Full Self-Driving. This is now an optional feature, as it now is defaulted to the off position by the car.

The release notes for the feature state:

“Brake Confirm for the Start Self-Driving button is now defaulted off. When disabled, Start Self-Driving will not require you to press and release the brake to confirm engagement.

You can enable Brake Confirm in Autopilot > Brake Confirm.”

Simply put, you no longer need to touch the brake to confirm your intention to use Full Self-Driving, which is a small but very effective fix.

It makes your car much more active in terms of overall activation, and it is definitely a quicker and more streamlined departure from your current location than ever before.

Here’s a good look at how quick it is:

@teslarati With Tesla Full Self-Driving v14, there is no delay when you start FSD. Press “Start Self-Driving” and you’re on your way #fyp #viral #tesla #teslafsd #fsdv14 ♬ original sound – TESLARATI

The feature is small, but it is very noticeable with your first uses of FSD v14. Eventually, it will become even more streamlined as Tesla solves self-driving and autonomy, as it will require zero human intervention to get started, which means the “Start Self-Driving” button will also be removed.

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