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SpaceX’s BFR factory abuzz with work activity and giant rocket tooling
A large temporary SpaceX facility intended for initial Mars rocket fabrication was spied abuzz with activity as employees work to assemble massive carbon composite tooling.
Hours after SpaceX CEO Elon Musk revealed the first photos of tooling for the manufacture of BFR, Teslarati photographer Pauline Acalin sped down to Port of San Pedro to survey a large dockside tent the company was constructing as of December 2017. Now complete, the temporary facility appears to be exploding with SpaceX activity as the company surges ahead with plans to assemble the first Mars rocket and spaceship prototypes – rocket-powered hops could begin as soon as early next year, with orbital launches following about a year after that.
@SpaceX showing off the main body tool for the BFR 🤩🤩🤩https://t.co/IvvN7z9kx5 pic.twitter.com/GqXssPJhqG
— Ascent Aerospace (@AscentAerospace) April 9, 2018
Per a number of related discoveries, the tooling pictured in Musk’s teaser is almost certainly located in the same tent pictured above. Of particular note, a source involved in the work has confirmed that SpaceX is using a new supplier for the custom tooling needed to manufacture BFR. The source’s comments were confirmed to be accurate minutes later in photos taken by Teslarati’s senior SpaceX stalker that peg Ascent Aerospace Coast Composites as the tooling manufacturer. As if to dispatch any lingering doubt, Ascent Aerospace appears to have also independently confirmed its involvement through a rare post on social media.
Based on Pauline Acalin’s photos of the previously unexplored SpaceX facility, the company has since filled the tent with a huge amount of hardware, and still more BFR tooling appears to be momentarily stored outside, brandishing the Ascent Aerospace name and logo. These additional components will likely be used in the manufacture of the less cylindrical segments of SpaceX’s Mars spaceship, among other possible uses. In essence, SpaceX will need to build monolithic carbon composite structures that can readily survive extreme temperatures, pressure differentials, supercool rocket propellant, significant G-loading, and much more. To a much lesser extent, this type of aerospace construction is already done on a large scale – Boeing’s 787 Dreamliner uses a significant amount of carbon composite in its fuselage and is around 6 meters in diameter to BFR/BFS’ 9m. As a beneficial consequence of such significant commercial interest in massive carbon composite structures, markets have grown to support the existence of a thriving niche of composite innovation and tooling production, maturing the technology and making the task far easier for SpaceX compared to developing tooling and processes from a blank sheet.
- SpaceX appears to be hard at work at a temporary tent believed to house initial BFR manufacturing facilities. (Pauline Acalin)
- SpaceX’s first major BFR and BFS fabrication tooling, likely being stored temporarily in a tent at Port of San Pedro. Note the tent framework at the top. (Elon Musk)
- It’s understood that SpaceX will eventually move this work to Berth 240 once more permanent facilities are constructed. (Pauline Acalin)
- Huge metal structures are being stored just outside a tent constructed for SpaceX’s initial BFR manufacturing. (Pauline Acalin)
Given the surprising level of activity at this BFR-focused facility, it is fair to conclude that SpaceX is wasting no time at all with the production of its first full-scale BFR prototypes. Altogether, the tent factory is gradually being filled to the brim with custom carbon composite tooling capable of fabricating Mars spaceship and booster structures, propellant tanks, delta winglets, and more. It’s no coincidence that this tent (and the prospective factory at Berth 240) were both located at Port of San Pedro – once completed, it should be comparatively easy to ship the massive components to SpaceX’s Texas or Florida facilities, both of which have been hinted as possible locations for BFR testing (and launches, eventually).
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News
Tesla gets another NHTSA probe, this time related to door handles
“Although Tesla vehicles have manual door releases inside of the cabin, in these situations, a child may not be able to access or operate the releases even if the vehicle’s driver is aware of them.”

Tesla is facing another investigation into its vehicles by the National Highway Traffic Safety Administration (NHTSA), this time related to an issue with its door handles.
In a new Open Investigation named “Electronic door handles become inoperative,” the NHTSA says that it has received nine complaints from owners of the 2021 Tesla Model Y stemming from “an inability to open doors.”
These issues were reported after “parents exited their vehicle after a drive cycle in order to remove a child from the pack seat or placing a child in the back seat before starting a drive cycle.” Parents said they were “unable to reopen a door to regain access to the vehicle.”
Tesla door handles become unlikely hero as they stump road rager
Four of the nine complaints ended with having to break a window to regain access to the cabin.
🚨 Model Year 2021 Tesla Model Y vehicles are under a preliminary investigation by the NHTSA due to a potential issue with door handles, with nine owners reporting an inability to open doors from the outside
“The most commonly reported scenarios involved parents exiting the… pic.twitter.com/u0qBBiu9LT
— TESLARATI (@Teslarati) September 16, 2025
The NHTSA goes on to explain that, while Teslas do have a manual door release inside the cabin, a child may not be able to access it:
“Although Tesla vehicles have manual door releases inside of the cabin, in these situations, a child may not be able to access or operate the releases even if the vehicle’s driver is aware of them. As a result, in these instances, an occupant who remains inside a vehicle in this condition may be unable to be rapidly retrieved by persons outside of the vehicle.”
It appears that the agency is attributing the issue to a low voltage in the vehicle’s 12V DC battery. This would mean there needs to be some sort of notification to the driver that the battery is running low on power and should be replaced to avoid this issue.
The NHTSA estimates that 174,290 vehicles are potentially impacted by this issue. It plans to assess the scope and severity of the condition, the agency says. The NHTSA also wants to see what approach Tesla uses to supply power to door locks and the reliability of the applicable power supplies.
News
Tesla won’t implement strange Grok character as Musk dispels rumor
It is nice to see that Tesla is not forcing this kind of character upon owners of their vehicles, especially considering that many people had a real problem with it.

Tesla is not going to implement a strange character as a Grok assistant in its vehicles, as CEO Elon Musk dispelled the rumor, which seemed to truly invoke some quite polarizing reactions.
Yesterday, there was some controversy within the Tesla community as rumors of a Grok assistant, named Mūn (pronounced like Moon), being implemented into the vehicles started to circulate.
It had some legitimacy. It was initially posted by an employee, and it appeared to be a relatively confirmed development.
However, it really did rub some people the wrong way. Mūn was an Anime-style female dressed in promiscuous clothing, so it was not everyone’s style, and I’m sure not everyone’s significant other’s cup of tea. It seemed a very strange decision to add it, especially considering that, at the time, there was no confirmation to dispel the arrival of the Grok assistant.
That was until Tesla CEO Elon Musk stepped in to put the speculation to bed once and for all.
🚨 Elon has confirmed the Grok assistant rumor with the character Mūn is untrue https://t.co/EC7absBZSj pic.twitter.com/1Skhvy9USQ
— TESLARATI (@Teslarati) September 16, 2025
It was somewhat strange that this type of issue arose in the first place, but given that it was initially released by an employee, the entire situation is self-explanatory.
It is nice to see that Tesla is not forcing this kind of character upon owners of their vehicles, especially considering that many people had a real problem with it. Many owners did not shy away from the fact that they would like the option to opt out:
I want something family friendly…like an Optimus avatar or something.
— FSD (Unsupervised) Test Pilot (@j32pmxr) September 16, 2025
For now, Grok remains a part of Tesla vehicles, and personally, it is very nice to have in my Model Y to answer some quick questions I might have or even to entertain some people in the car.
Nevertheless, I am relieved I won’t have this character forced upon me in my vehicle.
News
U.S. Judge dismisses lawsuit against SpaceX Starship Boca Chica launch site
The ruling found that the FAA had met its obligations in reviewing the potential environmental effects of Starship launches.

A U.S. district court judge has dismissed a lawsuit brought by conservation groups challenging the Federal Aviation Administration’s approval of SpaceX’s expanded rocket launch operations in Boca Chica, Texas.
The ruling, issued Monday, found that the FAA had met its obligations in reviewing the potential environmental effects of Starship launches.
FAA review withstands legal challenge
The lawsuit centered on whether the FAA properly assessed the impact of SpaceX’s operations on endangered wildlife, including ocelots, jaguarundis, and Kemp’s Ridley sea turtles, as noted in a report from The Guardian. The plaintiffs argued that noise, light pollution, and construction activity degraded the surrounding habitat, which also serves as nesting grounds for threatened shorebirds.
The lawsuit cited SpaceX’s April 2023 Starship test, which destroyed its launchpad and scattered debris across a large area. The blast reportedly ignited a grassfire and damaged wildlife habitats, including a bobwhite quail nest.
Judge Carl Nichols, for his part, ruled that the FAA had satisfied its obligation“to take a hard look at the effects of light on nearby wildlife.” The decision effectively cleared a regulatory hurdle for SpaceX, which has been working to expand Starship launch activity at its Boca Chica facility.
A continued ramp
SpaceX continues to scale its operations nationwide. Beyond Starship, the company is also seeking approval to nearly double Falcon rocket launches from Vandenberg Space Force Base in California, from 50 annually to 95.
Former President Trump has also shared his intention to increase U.S. launch capacity, setting a target for substantial growth by 2030. Considering that SpaceX is by far the world’s dominant launch provider, Trump’s support for more launches will likely benefit the private space company.
For now, at least, the ruling should allow continued expansion at a time when Starship remains central to long-term goals such as Mars missions and NASA’s Artemis program.
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