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SpaceX hot-fires Crew Dragon’s Falcon 9 as separate rocket spied in Arizona

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8 years ago

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A SpaceX Falcon 9 booster has been spotted traveling eastbound through Wilcox, AZ, indicating a shipment from the company’s Hawthorne, CA rocket factory to its McGregor, TX facilities for hot-fire acceptance testing.

Captured by Reddit user codercotton on October 28th, this first stage (S1) is headed to Texas at the same time as SpaceX’s facilities appear to be wrapping up an extended test campaign with the Falcon 9 rocket stages that will launch an uncrewed Crew Dragon on the upgraded spacecraft’s first trip into orbit.

This duo of Falcon 9 appearances highlights an unusual few months of what is often called “core spotting” by close followers of SpaceX. Typically, SpaceX ships and hot-fire tests a Falcon 9 booster every month, give or take roughly two weeks. It’s clear, however, that the imminent start of Crew Dragon launches under NASA’s Commercial Crew Program (CCP) has created some unique requirements with respect to both booster, upper stage, and individual engine testing in Texas.

For example, Falcon 9 B1051 – a new booster assigned to Crew Dragon’s first uncrewed demonstration launch (DM-1) – appears to have been testing in McGregor for the better part of three months, apparently including multiple hot-fire tests of the rocket. Prior to Commercial Crew, a  nominal round of acceptance testing in McGregor would be expected to last between two and four weeks between arrival and departure. As such, spending three months or more in McGregor is very unusual, particularly for a brand-new booster like B1051.

B1051’s extended period of testing can likely be traced back to two main factors. At a more technical level, B1051 could be the first Falcon 9 Block 5 booster to have SpaceX’s upgraded COPVs (carbon-overwrapped pressure vessels) – bottles designed to hold helium and nitrogen at pressures around 5000 psi (35 MPa) – fully integrated on both the first and second stages. Perhaps not a major technical hurdle for SpaceX, this milestone is undoubtedly one of NASA’s most myopic and obsessive mountains-out-of-molehills in terms of the intense ‘certification’ burdens dumped on SpaceX over the course of CCP. SpaceX has apparently spent at least 1.5 years systematically designing, testing to destruction, and redesigning an in-house COPV, to the extent that CEO Elon Musk described the updated design as “by far the most advanced pressure vessel ever developed by humanity … It’s nuts.”

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Juggling Falcon 9 tests

Despite the extreme lengths of testing apparently required for the Falcon 9s that will launch Crew Dragon, it can be concluded with some certainty that SpaceX has still managed to fit in normal tests of a number of non-Crew boosters, upper stages, and Merlins. According to the above SpaceX tweet, B1051 is clearly still in Texas and is unlikely to leave for Florida until November (several days are needed to prepare a booster for transport). However, a different booster was spotted heading from California to Texas just this morning.

Further, Falcon 9 booster B1054 – nearly complete and stationed in front of the only real exit route – was spotted in SpaceX’s Hawthorne factory in mid-September, while an unknown first stage was caught departing the factory for Texas roughly two weeks later. Finally, at the same time as the mystery booster was being trucked to Texas, an even more mysterious Falcon 9 – visibly sooty and thus flight-proven – was spotted inside one of SpaceX Hawthorne’s separate refurbishment hangars, with at least three Merlins removed from its octaweb. Perhaps this is somehow related to the Falcon 9 booster (missing four of nine Merlins) headed East on October 28th.

Finally, according to a member of the /r/SpaceX subreddit, a separate Falcon 9 booster apparently arrived at SpaceX’s Vandenberg, CA launch facilities on October 26th, perhaps Falcon 9 B1046.3 preparing to launch for the third time for Spaceflight’s SSO-A rideshare mission, NET November 19.

https://twitter.com/_TomCross_/status/1048483536917823488

As with most things SpaceX, definitive answers are exceedingly rare when it comes to day-to-day operations like Falcon 9 transportation and even official confirmation of the particular boosters involved with any given launch. Understandably, these more esoteric details are probably treated as “need-to-know” only, and while I and many others would love to know, we certainly don’t *need* to know.

For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

SpaceX wants to catch Starship for launch 14, Elon Musk says

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2 days ago

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July 25, 2026

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Credit: SpaceX

Just hours after Starship Flight 13 achieved a successful soft splashdown of its upper stage in the Indian Ocean on July 24, Elon Musk announced an ambitious next step for the company’s next launch of the rocket.

“Unless we discover problems after mission data review, SpaceX will attempt to catch the ship with the tower on [the] next flight,” the SpaceX CEO posted on X on Friday.

That “next flight” is expected to be Flight 14. The plan involves returning the Starship upper stage, commonly called the “ship,” to the Starbase launch tower in Texas and catching it mid-air using the same mechanical “chopsticks” arms that have already proven themselves with the Super Heavy booster.

A successful catch would mark the first time an orbital-class upper stage has been recovered this way, advancing SpaceX’s goal of full and rapid reusability for the entire vehicle.

SpaceX has already demonstrated the tower-catch technique multiple times with Super Heavy. The first successful catch came on Flight 5 in October 2024, when Booster 12 was plucked from the sky by the Mechazilla arms. Subsequent flights, including those involving Boosters 14 and 15, repeated the feat. Several of those recovered boosters were later inspected, refurbished, and flown again, proving the system’s viability for quick turnaround.

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Traditional reusable rockets, such as SpaceX’s own Falcon 9 or Blue Origin’s New Shepard, land on legs either on land or droneships. Rocket Lab has recovered its small Electron first stages by helicopter, but those are far lighter vehicles.

SpaceX Starship just nailed something it’s never done before

The China Academy of Launch Vehicle Technology (CALT), a subsidiary of the China Aerospace Science and Technology Corp. (CASC), completed a catch of its booster on July 10. They are the only entity besides SpaceX to attempt and complete the feat.

Flight 13 provided encouraging data. The ship executed a controlled reentry, flipped, and soft-landed intact in the ocean after deploying Starlink satellites, offering the first clear post-splashdown views of an undamaged heat shield. The Super Heavy booster, meanwhile, experienced a harder splashdown in the Gulf of Mexico.

Musk has previously stressed that ship catches would only follow multiple successful soft ocean landings to minimize risk of debris over land.

If Flight 14 succeeds, SpaceX would take a major stride toward routine, rapid reuse of both stages—critical for lowering launch costs and supporting ambitious plans for lunar and Mars missions. For now, teams are reviewing the Flight 13 data. Should everything check out, the next Starship flight could deliver one of the most spectacular recoveries in aerospace history.

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Elon Musk

SpaceX Starship just nailed something it’s never done before

SpaceX’s Starship flew successfully Friday, landing both stages and deploying its first Starlink V3 satellites.

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2 days ago

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July 24, 2026

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Starship’s thirteenth test flight delivered exactly what SpaceX needed with a clean liftoff, two successful stage recoveries, and the first real payload the vehicle has ever carried to space. Booster 20 and Ship 40 lifted off at 5:51 p.m. CT from Starbase, and by the time the mission wrapped roughly an hour later, both halves of the rocket had done exactly what they were supposed to do.

Booster 20 separated from Ship 40 a few minutes into the flight and stuck a controlled splashdown in the Gulf of Mexico about six minutes after liftoff. That is a meaningful turnaround from Flight 12 in May, when the booster lost several engines during its boostback burn before a hard water landing attempt.


Starship 40’s performance was arguably the bigger win. The vehicle deployed the first 20 operational Starlink V3 satellites Starship has ever carried, then flew a suborbital arc to a landing in the Indian Ocean that SpaceX commentator Dan Huot called the company’s softest splashdown yet. “This is a dream scenario for this team that’s trying to get this heat shield data,” Huot said on the live broadcast, according to Space.com’s live coverage. “I’m a little over the moon right now. Wow. Lucky number 13.”

Unlike the mass simulators SpaceX flew on Flight 12, these were production Starlink V3 satellites, meant to extend solar arrays and antennas and attempt to link with the broader constellation before reentering minutes later. Getting real hardware through a full deploy sequence on only the second flight of the V3 generation keeps Starship on schedule for the payload work NASA is counting on for future Artemis lunar landings.

— TESLARATI (@Teslarati) July 25, 2026

The flight also arrives at a moment when SpaceX needed a win. SPCX has traded below its $135 IPO price since mid-July, as Teslarati reported when the mission slipped to Friday, and short interest has climbed to roughly a third of the tradable float. A clean flight will not fix a balance sheet, but it does answer the one question SpaceX absolutely needed answered this week: whether the fixes made after the July 16 abort would hold up under real flight conditions. They did, on both stages, on the first try after the redesign.

SpaceX has not set a target date for Flight 14, though the company has said it wants to push toward an orbital attempt on the next mission. After Friday, that goal looks a lot more within reach.

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SpaceX Starship Flight 13 faces wrath of the Texas skies

SpaceX pushed Starship Flight 13 to Friday, blaming weather instead of the previous engine issues.

Published

3 days ago

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July 23, 2026

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SpaceX called off Thursday’s launch attempt of Starship Flight 13, pushing the mission to Friday because of weather tied to Tropical Storm Bertha. The company confirmed the delay on X, noting “Now targeting Friday, July 24 for Starship’s thirteenth flight test, due to weather. A key objective for the flight test is to get clear imagery from the ground of Starship’s heatshield as it flies at a higher dynamic pressure during ascent, which won’t be possible with today’s weather conditions.”

This is the second delay for Flight 13 in two weeks. SpaceX first tried to launch the mission on July 16, but the countdown ended in an automated abort at T-0 when four of Super Heavy Booster 20’s 33 Raptor engines failed to ignite. Musk said at the time that two Raptors would need to be removed and replaced, as Teslarati reported. The company spent the following week destacking Ship 40 and Booster 20, swapping engines, and running leak checks before restacking the vehicle on Pad 2 Wednesday night, according to Spaceflight Now’s live coverage.

Elon Musk debunks $52 billion SpaceX-NVIDIA GPU deal

 

Unlike the engine problem, Thursday’s delay has nothing to do with the hardware. SpaceX wants clean footage of Starship’s heat shield captured from the ground as the vehicle flies through max dynamic pressure, something the storm’s cloud cover over South Texas would not allow. The company said visibility should improve for Friday’s attempt, with the same 90 minute window opening at 5:45 p.m. CT.

Flight 13 will be the second outing for the V3 versions of Starship and Super Heavy, following their debut on Flight 12 in May. The mission carries 20 production Starlink V3 satellites, the first time SpaceX has flown operational satellites rather than mass simulators on Starship. Six of those satellites are fitted with cameras to inspect the heat shield from a different angle during ascent, giving engineers a second data source beyond the ground imagery the weather is currently blocking.

Booster 20 will attempt a boostback burn and a splashdown landing burn in the Gulf of America, while Ship 40 follows a suborbital trajectory toward a landing in the Indian Ocean. The flight plan largely mirrors Flight 12, though the booster will run a more aggressive ascent burn after max Q this time, and the ship’s heat shield includes load sensing tiles meant to measure stress at the higher dynamic pressure SpaceX is targeting.

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If Friday’s attempt succeeds, Flight 13 could be the last suborbital test in the program. SpaceX is already looking to push for an orbital flight on Flight 14.

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