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SpaceX Falcon 9 rocket completes 50th orbital launch of 2022

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SpaceX has successfully launched French satellite communications provider Eutelsat’s Hotbird 13G satellite, chipping away at a jam-packed November manifest and completing Falcon 9’s 50th launch of 2022.

The company’s workhorse rocket lifted off from its Cape Canaveral Space Force Station (CCSFS) LC-40 pad with the 4.5-ton (~9,900 lb) geostationary communications satellite in tow at 1:22 am EDT on November 3rd – 116 minutes later than originally planned to leave more time “to complete pre-flight checkouts.” But Falcon 9 performed flawlessly, growing a record-breaking streak with its 160th consecutively-successful launch.

Flying for the seventh time since it debuted in June 2021 and just 45 days after its sixth flight, Falcon 9 booster B1067 completed a nominal ascent, separation, descent, reentry, and landing. The booster touched down on SpaceX drone ship Just Read The Instructions (JRTI) about nine minutes after liftoff and will be prepared for an eighth launch in the near future – possibly as early as next month. In addition to its well-known booster reuse, SpaceX’s webcast host noted that Falcon 9’s payload fairing – a carbon fiber composite nosecone made up of two separable halves – had halves flying for the fourth and sixth time.

Speaking in 2017, SpaceX CEO Elon Musk once likened each Falcon fairing half to a pallet of $3 million that falls into the ocean after every launch. Around the same time, SpaceX decided to try to recover that pallet of cash, kicking off its fairing recovery and reuse program. Five years later, Falcon fairing reuse – while far less visible and famous than booster reuse – has become extremely reliable. At its current rate of one launch every six days, recovering and reusing fairings likely saves SpaceX tens or even hundreds of millions of dollars annually and limits the need for major manufacturing expansions that would otherwise be necessary.

Even though SpaceX fishes fairing halves out of the ocean before every flight, the company’s cleaning and refurbishment processes have improved to the point that even paying customers have started to accept flight-proven fairings on their launches. Eutelsat’s Hotbird 13G satellite is the first customer payload to use a Falcon fairing half for the sixth time, further raising the bar of acceptance.

A SpaceX worker demonstrates the scale of a standard Falcon fairing half during early recovery testing in 2018. (Pauline Acalin)
Hotbird 13G’s Falcon fairing halves flew for the fourth and sixth times. (SpaceX)

About half an hour after liftoff, Falcon 9’s expendable upper stage separated from Hotbird 13G. On October 15th, a different Falcon 9 rocket launched its twin, Hotbird 13F, into a supersynchronous transfer orbit measuring around 400 kilometers (~245 mi) by 56,000 kilometers (~34,800 mi). Launching a satellite to a transfer orbit with an apogee higher than its destination makes reaching a circular orbit at that target altitude (35,800 km, in this case) faster and easier. Having to do less work to raise its orbit will leave Hotbird 13F and 13G with more fuel than they would otherwise have, effectively extending their theoretical lifespans by preserving more propellant for orbit maintenance after it reaches GEO.

Hotbird 13G was SpaceX’s 51st launch of 2022 and 59th launch in 365 days. If SpaceX sustains the average pace it has set in the last ten months through the last two months of 2022, it could end the year having launched more than 60 times. The mission was also Falcon 9’s 50th launch of 2022, solidifying its spot as the most-launched rocket in a calendar year. The record for the most successful launches (61) of the same rocket family in one year, however, was set by the Soviet Union and has stood for more than four decades.

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SpaceX has at least five more Falcon 9 launches tentatively scheduled this month. Intelsat Galaxy 31 & 32 satellites are up next and could launch from the same pad as Hotbird 13G as early as November 8th, followed by Eutelsat 10B in mid-November, and Japanese startup ispace’s first Moon lander no earlier than November 22nd. An uncrewed Dragon spacecraft is set to launch NASA cargo to the the International Space Station (ISS) on November 20th. Finally, while tentative and contingent upon three other launches going smoothly, SpaceX could squeeze in Starlink 4-37 in late November.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla eyes supply partners for Optimus mass production

Tesla certified three Chinese suppliers for Optimus mass production, signaling its robot timeline is accelerating.

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Concept rendering of Tesla Optimus in mass production

Tesla’s robotics team traveled to Ningbo, in China’s Zhejiang province, on September 16 and spent the following day auditing component suppliers for Optimus, according to a Bloomberg report cited by RobotAIGeek. The visit moved three manufacturers from provisional status to certified mass production partners: Tuopu Group, which handles actuators and chassis components, Ningbo Joyson Electronic, a sensor supplier, and Zhejiang Sanhua Intelligent Controls, which builds thermal management systems. All three already supply parts to Tesla’s electric vehicles, and the audit reportedly came with fresh orders that supply chain reports put at an initial batch of roughly 5,000 units.

Tuopu, Joyson, and Sanhua built their manufacturing base serving the automotive industry, where tolerances and volume requirements are already close to what a mass produced humanoid robot demands. Sanhua in particular has history here. Teslarati reported last October that the company had received a roughly $685 million order for linear actuators tied to Optimus, a volume industry watchers estimated could cover around 180,000 robots once production ramped.

Supply chain reports tied to this week’s audit put Tesla’s near term production goal at about 1,000 Optimus units a week by late September, rising to 2,000 to 2,500 units a week by the end of the year. That pace would put real weight behind the timeline Tesla has been building toward since May, when it wound down Model S and Model X production at Fremont to convert that floor space into a dedicated Optimus line targeting one million units annually. JPMorgan analysts who toured the factory in August confirmed the conversion took roughly four months, a pace Musk has called unprecedented for a facility that size.

New drone video shows Tesla’s Optimus Factory reaching a turning point

Fremont is only the first phase. A second, larger Optimus plant is rising at Gigafactory Texas, where drone footage shared by Joe Tegtmeyer last week showed the structural steel nearing completion on the north end of the building. Tesla has said that facility is meant to eventually support production of up to 10 million units a year, though volume output there is not expected before 2027.

Commercial sales of Optimus are still targeted for the second half of 2027, but production is expected to start well before then. JPMorgan analyst Rajat Gupta has said Tesla’s “Optimus Academy” program, which uses early units to collect real world training data inside Tesla’s own facilities, is expected to be running later this year. Bloomberg Intelligence analyst Ian Ma described the Ningbo audits as “a positive commercialization signal for China’s humanoid supply chain,” noting that sentiment could improve further if the visit leads to confirmed supplier nominations and larger orders. The Solactive China Humanoid Robotics Index rose about 1.4% on the news, though it remains down roughly 30% for the year.

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Elon Musk’s next Uranium in Uranus merch is Boring Company’s weirdest tease yet

Elon Musk teased a glowing new Boring Company merch idea, complete with a Geiger counter.

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Concept rendering of Boring Company Uranium in Uranus merch tease via Grok
Concept rendering of Boring Company Uranium in Uranus merch tease via Grok

Elon Musk teased the next piece of Boring Company merchandise on X Saturday, and it is exactly as unserious as fans of the company’s product history have come to expect. “The next @boringcompany merch will put Uranium in Uranus,” Musk wrote in a thread posted early Saturday morning. He followed up by explaining that the item would glow in the dark, “because otherwise how could you find it,” and that a Geiger counter would be sold separately as “an optional strap-on.”

Musk closed the thread with a line that doubles as a mission statement for the tunneling company’s merchandise arm: “It’s not easy coming up with something that is both outrageously unsellable and yet extremely popular.”

The Boring Company has built a small but consistent side business out of novelty items that start as jokes and end up selling out. The company’s Not-a-Flamethrower raised roughly $10 million in a few days back in 2018, moving all 20,000 units it produced. Its Burnt Hair perfume, priced around $100 a bottle, sold out fast enough that scalpers were flipping units on eBay for ten times the retail price. Boring Bricks, made from tunneling spoil, followed the same playbook of teasing a product on X months before it became real.

Musk has not said what the actual item will be, only that it involves uranium and glows in the dark. Given the pattern, that vagueness is probably intentional. Past merch announcements have started as one-line jokes and taken weeks or months to turn into an actual product listing on the company’s site, and there is no guarantee this one follows through at all.

The timing lines up with a period of real momentum for the Boring Company outside of the joke merchandise. The company said last week it plans to double the number of operational stations on its Vegas Loop by the end of the year, a target tied to a hiring push for drivers and operations managers. Prufrock-5, one of the company’s tunnel boring machines, also just wrapped a test tunnel in Bastrop, Texas, and is expected to relaunch on its next assignment in November.

Whether the uranium joke turns into an actual product remains to be seen. Musk’s post did not include a price, a shipping date, or even a name for the item, which has historically meant a Boring Company website page goes up quietly, password protected, sometime before an announcement.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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