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SpaceX Falcon Heavy rocket could still launch first military mission in 2022

(Richard Angle)

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In a statement issued to Bloomberg, the US Space Force says that SpaceX’s Falcon Heavy rocket could still conduct its first operational launch for the military before the end of the year.

That’s a large downgrade from late 2021 and early 2022, when – lacking any new information from the US military – it appeared that SpaceX could launch up to three Falcon Heavy rockets for military customers over the course of the year. Around eight months later, the world’s most powerful and capable operational rocket – backed by a strong manifest of 11 firm launch contracts – hasn’t flown once since June 2019. At that time, the rocket’s next launch was already expected no earlier than late 2020 – a roughly 18-month gap.

Instead, thanks to largely unspecified problems that have relentlessly delayed the completion of the satellites Falcon Heavy is supposed to launch, the rocket’s fourth flight is now unlikely to occur less than ~40 months after its third. Thankfully, a new Space Force decision should at least dull the pain caused by the endless shuffling of Falcon Heavy’s near-term launch manifest.

Alongside a slight schedule update stating that SpaceX’s first operational Falcon Heavy launch for the US military could still happen sometime from “October to December” 2022, the Space Force statement issued to Bloomberg mainly revealed the military branch’s June decision to permit SpaceX’s use of reused Falcon Heavy boosters on upcoming launches. While Bloomberg did not publish the statement in full or explain what the decision truly entails, the implication is that the Space Force will now let SpaceX assign flight-proven Falcon boosters – with US military oversight – to its military missions.

The US military will likely retain the ability to veto or modify SpaceX’s booster assignments and reuse sequencing, but the Space Force told Bloomberg that it’s confident that the “recovery, refurbishment, and launch of SpaceX boosters utilizes well-established processes.” In fact, the US military has already approved the use of flight-proven Falcon 9 boosters, several launches of which have since occurred, and even allowed SpaceX to fly two reused Falcon Heavy side booster’s on the rocket’s first (test) launch for the military.

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It’s no surprise that that acceptance would eventually grow to include Falcon Heavy, which is similar to Falcon 9 in many ways. That it took the USSF until June 2022, three full years after STP-2 demonstrated the successful reuse of two Falcon Heavy boosters at once, to fully approve it is arguably far more surprising.

Falcon Heavy Block 5’s first launch, April 2019. (Richard Angle)

SpaceX will likely be able to plan for future Falcon Heavy launches more easily knowing that the US military should – in theory – be okay with the company reusing boosters on upcoming launches. That would be especially true if the military is comfortable with SpaceX reusing Falcon Heavy boosters that have supported non-military launches. After numerous delays, only one non-military mission – ViaSat’s first ViaSat-3 geostationary communications satellite – still claims to have a shot at a 2022 launch, but that target has slipped from spring, late-summer, and September 2022 to Q4 2022 since late 2021.

At one point, the US military’s USSF-44, USSF-52, and USSF-67 missions were all scheduled to launch on Falcon Heavy in 2022. Now, one reliable source states that USSF-44 and USSF-52 are indefinitely delayed, while another indicates that USSF-44 has slipped to December 2022 and USSF-52 to April 2023. Meanwhile, EchoStar’s Jupiter-3 commsat recently slipped to Q1 2023 and NASA’s Psyche asteroid explorer ran into software issues that delayed its Falcon Heavy launch from August/September 2022 to July or September 2023.

That leaves ViaSat-3 and USSF-67, both of which could launch in Q4 2022. But given just how delay-ridden ViaSat-3 has been and how temperamental all military Falcon Heavy payloads have been, the most likely outcome may already be zero Falcon Heavy launches in 2022.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Model X lost 400 pounds thanks to these changes

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Credit: Tesla

The Tesla Model X has always been one of the company’s most loved vehicles, despite its low sales figures, which can be attributed to its high price tag.

However, the Model X has been a signature item on Tesla’s menu of cars, most notably recognized by its Falcon Wing Doors, which are aware of its surroundings and open according to what’s around it.

But recent improvements to the Model X were looking slim to none, but it appears most of the fixes actually happened under the body, at least according to Tesla’s Vice President of Powertrain, Lars Moravy.

In a recent interview with Car and Driver, Moravy detailed all of the changes to the 2026 iteration of the vehicle, which was about 400 pounds lighter than it was originally. The biggest change is a modification with the rear motor, switching from an induction-type motor to a permanent-magnet design and optimizing the half-shafts, which shed about 100 pounds.

Tesla also got “almost 80 pounds out of the interior bits and pieces,” which “included making parts thinner, different manufacturing process choices, and incorporating airbag-deployment requirements into the headliner fabric,” the report said.

Additionally, the standard five-passenger, bench seat configuration saved 50 pounds by ditching pedestal mounting. This also helped with practicality, as it helped the seat fold flat. Engineers at Tesla also saved 44 pounds from the high-voltage wiring through optimizing the wiring from the charge-port DC/DC converter and switching from copper to aluminum wiring.

Tesla makes a decision on the future of its flagship Model S and Model X

Tesla also simplified the cooling system by reducing the number of radiators. It also incorporated Nürburgring cooling requirements for the Plaid variant, which saved nearly 30 pounds.

Many Tesla fans will be familiar with the megacastings, manufactured in-house by presses from IDRA, which also saves more than 20 pounds and boosts torsional stiffness by around 10 percent. Tweaks to the suspension also saved 10 pounds.

People were truly disappointed with what Tesla did with the Model S and Model X, arguing that the cars needed a more severe exterior overhaul, which might be true. However, Tesla really did a lot to reduce the weight of the vehicle, which helps increase range and efficiency. According to Grok, every 200 pounds removed adds between 7 and 15 percent to range estimations.

This makes sense considering the range estimations both increased by 7 percent from the Model X’s 2025 configuration to the 2026 builds. Range increased on the All-Wheel-Drive trim from 329 miles to 352 miles, while the Plaid went from 314 miles to 335 miles.

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Tesla launches its new branded Supercharger for Business with first active station

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Credit: Tesla

Tesla has officially launched its first branded Supercharger just months after initiating a new program that allows third-party companies to brand their own charging piles.

The site opened in Land O’ Lakes, Florida, and features eight V4 Supercharging stalls offering up to 325 kW of charging speed. It appears it was purchased by a company called Suncoast Credit Union. This particular branch is located Northeast of Tampa, which is on the Gulf of Mexico.

It features graphics of Florida animals, like alligators:

Tesla launched this program back in September, and it basically was a way to expand its Supercharger presence and also allow companies to pay for the infrastructure. Tesla maintains it. When it announced the “Supercharger for Business,” it said:

“Purchase and install Superchargers at your business. Superchargers are compatible with all electric vehicles, bringing EV drivers to your business by offering convenient, reliable charging.”

The program does a few things. Initially, it expands EV charging infrastructure and makes charging solutions more readily available for drivers. It can also attract people to those businesses specifically.

Tesla launches new Supercharger program that business owners will love

The chargers can also be branded with any logo that the business chooses, which makes them more personalized and also acts as an advertisement.

The best part is that the customers do not have to maintain anything about the Supercharger. Tesla still takes care of it and resolves any issues:

“We treat your site like we treat our sites. By providing you with a full-service package that includes network operations, preventative maintenance, and driver support, we’re able to guarantee 97% uptime–the highest in the industry.”

It appears the Superchargers will also appear within the in-car nav during routing, so they’ll be publicly available to anyone who needs to use them. They are still available to all EVs that have worked with Tesla to utilize its infrastructure, and they are not restricted to people who are only visiting the business.

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Tesla reveals its Cybertruck light bar installation fix

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u/Kruzat, see page for license, via Wikimedia Commons

Tesla has revealed its Cybertruck light bar installation fix after a recall exposed a serious issue with the accessory.

Tesla and the National Highway Traffic Safety Administration (NHTSA) initiated a recall of 6,197 Cybertrucks back in October to resolve an issue with the Cybertruck light bar accessory. It was an issue with the adhesive that was provided by a Romanian company called Hella Romania S.R.L.

Tesla recalls 6,197 Cybertrucks for light bar adhesive issue

The issue was with the primer quality, as the recall report from the NHTSA had stated the light bar had “inadvertently attached to the windshield using the incorrect surface primer.”

Instead of trying to adhere the light bar to the Cybertruck with an adhesive, Tesla is now going to attach it with a bracketing system, which will physically mount it to the vehicle instead of relying on adhesive strips or glue.

Tesla outlines this in its new Service Bulletin, labeled SB-25-90-001, (spotted by Not a Tesla App) where it shows the light bar will be remounted more securely:

The entire process will take a few hours, but it can be completed by the Mobile Service techs, so if you have a Cybertruck that needs a light bar adjustment, it can be done without taking the vehicle to the Service Center for repair.

However, the repair will only happen if there is no delamination or damage present; then Tesla could “retrofit the service-installed optional off-road light bar accessory with a positive mechanical attachment.”

The company said it would repair the light bar at no charge to customers. The light bar issue was one that did not result in any accidents or injuries, according to the NHTSA’s report.

This was the third recall on Cybertruck this year, as one was highlighted in March for exterior trim panels detaching during operation. Another had to do with front parking lights being too bright, which was fixed with an Over-the-Air update last month.

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