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SpaceX job posts confirm Starship’s Super Heavy booster will be built in Texas

A rough visualization of the size of Starhopper, Starship, and Super Heavy and SpaceX's Boca Chica build facilities. (Austin Barnard, Teslarati)

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A duo of SpaceX job postings at the company’s South Texas facilities have confirmed that both Starship and Super Heavy “flight article” vehicles will initially be fabricated and assembled on-site in Boca Chica, also implying that the rocket’s first orbital launch attempts will occur in the same vicinity.

Construction of the first massive Super Heavy booster could begin in Boca Chica within the next several months, presumably progressing in a similar fashion to Starship’s full-scale hopper prototype. According to CEO Elon Musk, Starhopper hop tests and Super Heavy construction could begin – respectively – as early as March and April 2019, perhaps just one or two months from now.

An overview of BFR’s booster and spaceship, now known as Super Heavy and Starship. (SpaceX)

Where to build a giant rocket?

“Tank fabricators will work to build the primary airframe of the Starship and Super Heavy vehicles at the SpaceX South Texas build site. [They] will work with an elite team of other fabricators and technicians to rapidly build the tank (cylindrical structure), tank bulkheads, and other large associated structures for the flight article design of both vehicles.”SpaceX, 02/15/19

Posted on February 15th, both open positions centered around structural assembly (i.e. welding) critical for the construction of the massive propellant tank domes, barrel sections, and other major structure of Starship and Super Heavy. Following an unanticipated pivot to stainless steel – rather than advanced carbon composites – as the primary structural material of choice for BFR, the project has been continually marked by a flurry of impressive technical progress at the same time as many previously foundational aspects became uncertain.

Most notably, SpaceX appeared to terminate a lease agreement it had held with the Port of Los Angeles for a large berth meant to be developed into a dedicated factory for BFR’s massive spaceship upper stage and booster, whose 9m (~30 foot) diameter would have been highly impractical to build somewhere that wasn’t either at the rocket’s launch site or directly adjacent to a port. With its headquarters in Hawthorne, CA (southwestern Los Angeles), SpaceX’s first choice was unsurprisingly the Port of LA, a location that would have allowed its 5000+ local employees to have seamlessly transferred to the BFR program without requiring highly disruptive relocations.

Known as Berth 240, SpaceX’s lease began in March 2018 but was reportedly terminated in January 2019, likely meaning that the company will have to vacate the premises next month. While an official SpaceX statement and subsequent Elon Musk tweets relating to that report served to partially correct the record and confirm that “Starship prototypes” would be built locally in South Texas, Super Heavy was never mentioned. SpaceX’s latest job postings complete the image, indicating that all aspects of the first Starship and Super Heavy prototypes will be assembled in South Texas.

Weighing just shy of 4.5 million kilograms (~10M lbs) fully-fueled and standing around 118m (387 ft) tall with both stages stacked together, BFR is a beast of a launch vehicle and will require wholly new methods of production and assembly thanks to its sheer scale and the extensive integration of stainless steel alloys into its design. Compared to SpaceX’s Falcon 9 rocket, which is by no means small, Super Heavy on its own could end up being 68m (224 ft) tall, just slightly shorter than a complete Falcon 9 with a booster, upper stage, and fairing (71m, 233 ft). Standing on its tripod fins, Starship stands around 55m (180 ft) tall, although all of these figures are liable to change, as they come from a September 2018 SpaceX presentation that occurred before Musk publicized the move to stainless steel.

Likely to remain unchanged is the diameter of Starship and Super Heavy: 9m (30 ft), roughly 2.5 times wider than Falcon 9’s booster and upper stage. Even more true for a 9m-diameter rocket also meant to rely on a partial implementation of stainless steel balloon tanks, transporting Starship and Super Heavy more than a few thousand feet horizontally is going to be an extraordinary challenge, although SpaceX’s Boca Chica facilities are conveniently located just a mile or less from the Gulf of Mexico. While road transport is entirely out of the question, Saturn V’s massive first and second stage boosters proved to be relatively easy to transport thanks to the production facility being directly adjacent to a large body of water (or a river to get there, in their case).

“For all their prodigious bulk, [Saturn V’s 33.0 ft (10.1 m) diameter first and second stages] could be transported with comparative ease via seagoing barges [from Michoud, Louisiana to Cape Canaveral, Florida].”Roger Bilstein/NASA, p. 301

Assuming SpaceX chooses to assemble Super Heavy with the same vertical, outdoors approach, Boca Chica, Texas is going to be greeted by a view even more exotic than the already-impressive progress being made with Starship’s Starhopper prototype. CEO Elon Musk noted that he believed the first Super Heavy prototype would begin to be built this spring (as early as April). In the meantime, SpaceX continues to exploit the benefits of stainless steel whenever it can, utilizing the company’s wealth of Hawthorne, CA expertise and infrastructure to fabricate subassemblies that can easily be shipped by road or plane to South Texas. After arrival, Boca Chica-based employees or contractors can be tasked with the considerably less infrastructure-intensive work of final assembly and integration, a challenging and critical process but one that is at least slightly more setting-agnostic.

 

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SpaceX’s propulsion team continues to test the first full-scale Raptor engine a few hundred miles north of Boca Chica while Starhopper is gradually outfitted with a range of avionics, wiring, and plumbing needed for the vehicle’s hop test debut. That could come as early as March, according to Musk, although further delays should come as no surprise.


Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX successfully launches 100th Starlink mission of 2025

With 100 Starlink missions completed for 2025, space enthusiasts have noted that SpaceX has successfully launched 2,554 Starlink satellites so far this year.

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(Credit: Starlink)

SpaceX achieved its 100th Starlink mission of the year on Friday, October 31, marking another milestone for 2025. 

A Falcon 9 rocket carrying 28 Starlink broadband satellites successfully lifted off from Vandenberg Space Force Base in California at 4:41 p.m. ET, carrying another 28 Starlink satellites to Low Earth Orbit (LEO).

Falcon 9 booster’s 29th flight

Roughly 8.5 minutes after liftoff, the Falcon 9’s first stage touched down on the drone ship Of Course I Still Love You in the Pacific Ocean. This marked the booster’s 29th flight, which is approaching SpaceX’s reuse record of 31 missions.

This latest mission adds to SpaceX’s impressive 138 Falcon 9 launches in 2025, 99 of which were dedicated to Starlink, according to Space.com. The company’s focus on reusing boosters has enabled this breakneck pace, with multiple launches each week supporting both Starlink’s expansion and external customers.

Starlink’s network continues massive global expansion

Starlink remains the largest active satellite constellation in history, with more than 10,000 satellites launched, nearly 8,800 of which are currently active. SpaceX recently achieved Starlink’s 10,000-satellite milestone. With 100 Starlink missions completed for 2025, space enthusiasts have noted that SpaceX has successfully launched 2,554 Starlink satellites so far this year.

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Starlink, which provides high-speed, low-latency internet connectivity even to the world’s most remote areas, has been proven to be life-changing technology for people across the globe. The service is currently operational in about 150 countries, and it currently has over 5 million subscribers worldwide. From this number, 2.7 million joined over the past year.

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SpaceX checks off 49 lunar lander milestones in push toward Artemis III

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Credit: SpaceX

SpaceX has revealed that it has completed 49 major milestones for NASA’s Human Landing System (HLS) program, marking significant progress in the development of the Starship lunar lander that will deliver astronauts to the Moon. 

The updates were detailed in SpaceX’s new blog post To the Moon and Beyond, which was recently posted on the private space company’s official website.

As noted by SpaceX, the 49 milestones that were completed by its HLS team were “tied to developing the subsystems, infrastructure, and operations” needed to safely land humans back into the lunar surface. SpaceX noted that it has only received funding on contractual milestones that have been successfully completed, the vast majority of which have been achieved on time or ahead of schedule.

Following are highlights of SpaceX’s completed milestones, as per the company’s post. 

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  • Lunar environmental control and life support and thermal control system demonstrations, using a full-scale cabin module inhabited by multiple people to test the capability to inject oxygen and nitrogen into the cabin environment and accurately manage air distribution and sanitation, along with humidity and thermal control. The test series also measured the acoustic environments inside the cabin
  • Docking adapter qualification of the docking system that will link Starship and Orion in space, an androgynous SpaceX docking system capable of serving as the active system or passive system and based on the flight-proven Dragon 2 active docking system
  • Landing leg drop test of a full-scale article at flight energies onto simulated lunar regolith to verify system performance and to study foot-to-regolith interaction
  • Raptor lunar landing throttle test demonstrating a representative thrust profile that would allow Starship to land on the lunar surface
  • Micrometeoroid and orbital debris testing of shielding, insulation, and window panels, analyzing different material stackups that will be used to protect Starship from impact hazards and harsh thermal conditions
  • Landing software, sensor, and radar demonstrations testing navigation and sensing hardware and software that will be used by Starship to locate and safely descend to a precise landing site on the Moon
  • Software architecture review to define the schematic of major vehicle control processes, what physical computers they will run on, and software functions for critical systems like fault detection, caution and warning alerts, and command and telemetry control
  • Raptor cold start demonstrations using both sea-level and vacuum-optimized Raptor engines that are pre-chilled prior to startup to simulate the thermal conditions experienced after an extended time in space
  • Integrated lunar mission operations plan review, covering how SpaceX and NASA will conduct integrated operations, develop flight rules and crew procedures, and the high-level mission operation plan
  • Depot power module demonstration, testing prototype electrical power generation and distribution systems planned to be used on the propellant depot variant of Starship
  • Ground segment and radio frequency (RF) communications demonstration, testing the capability to send and receive RF communications between a flight-equivalent ground station and a flight-equivalent vehicle RF system
  • Elevator and airlock demonstration, which was conducted in concert with Axiom to utilize flight-representative pressurized EVA suits, to practice full operation of the crew elevator which will be used to transfer crew and cargo between Starship and the lunar surface
  • Medical system demonstration covering the crew medical system on Starship and the telemedicine capability between the ground and crew
  • Hardware in the loop testbed activation for the propellant transfer flight test which uses a testbed with flight representative hardware to run simulations for the upcoming propellant transfer flight test

Ultimately, SpaceX’s message is clear. With its plans for a simplified architecture, the timeframe of the first crewed lunar landing of the current century could happen sooner than expected.

Musk definitely seems determined to prove skeptics wrong, with the CEO declaring on X that Starship will be the vehicle that would pave the way for the buildout of a base on the Moon. “Starship will build Moonbase Alpha,” Musk wrote.

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SpaceX sets the record straight on Jim Bridenstine and Artemis 3

SpaceX argued that Bridenstine’s comments should be taken with a grain of salt as he is working as a paid lobbyist for companies that are competing for NASA contracts.

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Credit: SpaceX

SpaceX pushed back firmly against former NASA administrator Jim Bridenstine after he questioned the agency’s reliance on Starship for the Artemis 3 Moon mission. 

In a detailed thread on X, SpaceX argued that Bridenstine’s comments should be taken with a grain of salt as he is working as a paid lobbyist for companies that are competing for NASA contracts.

Bridenstine’s comments on Starship and Artemis 3

Bridenstine and fellow former NASA chief Charlie Bolden noted during a recent symposium that NASA’s current Artemis strategy is approaching zero chance of beating China to the Moon. Bridenstine expressed skepticism that NASA’s current architecture, which is expected to use Starship to transport astronauts to and from the lunar surface, could succeed in time. 

“Starship is a tremendously important vehicle for the future,” Bridenstine said, as per Space News. “It’s going to deliver large mass to low Earth orbit for a long time, and it’s going to drive down costs and increase access. But if you need a moon lander, it’s going to take time.” 

SpaceX responds to the former NASA administrator’s comments

In a series of posts on X, SpaceX noted that while the company is very thankful to the former NASA administrator for helping create the Artemis Program, his comments about Starship might not necessarily be coming from a place of objectivity. 

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SpaceX’s comments are as follows: “Like many Americans, we are thankful for Mr. Bridenstine’s service leading NASA at one point. He deserves credit for spearheading the creation of the Artemis Program. After departing NASA, he created a lobbying firm called the Artemis Group, representing a host of aerospace companies vying for NASA business. 

“Mr. Bridenstine’s current campaign against Starship is either misguided or intentionally misleading. SpaceX was selected to design and develop a Human Landing System for Artemis along with Blue Origin and Dynetics during Mr. Bridenstine’s tenure as NASA Administrator. 

“Starship was then selected by NASA for the Artemis III mission through fair and open competition after being identified as the best and lowest risk technical option – and the lowest price by a wide margin – by the civil servant team appointed to lead the agency’s exploration mission by Mr. Bridenstine himself. 

“The decision to select Starship was confirmed repeatedly following protest and litigation from the companies not selected which delayed the start of work on the contract for many months. Mr. Bridenstine’s recent musings promoting a new landing system – going so far as to invoke the Defense Production Act – are being misreported as though they were the unbiased thoughts of a former NASA Administrator. They are not.

“To be clear, he is a paid lobbyist. He is representing his clients’ interests, and his comments should be seen for what they are – a paid lobbyist’s effort to secure billions more in government funding for his clients who are already years late and billions of dollars overbudget,” SpaceX wrote. 

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