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SpaceX job posts confirm Starship’s Super Heavy booster will be built in Texas

A rough visualization of the size of Starhopper, Starship, and Super Heavy and SpaceX's Boca Chica build facilities. (Austin Barnard, Teslarati)

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A duo of SpaceX job postings at the company’s South Texas facilities have confirmed that both Starship and Super Heavy “flight article” vehicles will initially be fabricated and assembled on-site in Boca Chica, also implying that the rocket’s first orbital launch attempts will occur in the same vicinity.

Construction of the first massive Super Heavy booster could begin in Boca Chica within the next several months, presumably progressing in a similar fashion to Starship’s full-scale hopper prototype. According to CEO Elon Musk, Starhopper hop tests and Super Heavy construction could begin – respectively – as early as March and April 2019, perhaps just one or two months from now.

An overview of BFR’s booster and spaceship, now known as Super Heavy and Starship. (SpaceX)

Where to build a giant rocket?

“Tank fabricators will work to build the primary airframe of the Starship and Super Heavy vehicles at the SpaceX South Texas build site. [They] will work with an elite team of other fabricators and technicians to rapidly build the tank (cylindrical structure), tank bulkheads, and other large associated structures for the flight article design of both vehicles.”SpaceX, 02/15/19

Posted on February 15th, both open positions centered around structural assembly (i.e. welding) critical for the construction of the massive propellant tank domes, barrel sections, and other major structure of Starship and Super Heavy. Following an unanticipated pivot to stainless steel – rather than advanced carbon composites – as the primary structural material of choice for BFR, the project has been continually marked by a flurry of impressive technical progress at the same time as many previously foundational aspects became uncertain.

Most notably, SpaceX appeared to terminate a lease agreement it had held with the Port of Los Angeles for a large berth meant to be developed into a dedicated factory for BFR’s massive spaceship upper stage and booster, whose 9m (~30 foot) diameter would have been highly impractical to build somewhere that wasn’t either at the rocket’s launch site or directly adjacent to a port. With its headquarters in Hawthorne, CA (southwestern Los Angeles), SpaceX’s first choice was unsurprisingly the Port of LA, a location that would have allowed its 5000+ local employees to have seamlessly transferred to the BFR program without requiring highly disruptive relocations.

Known as Berth 240, SpaceX’s lease began in March 2018 but was reportedly terminated in January 2019, likely meaning that the company will have to vacate the premises next month. While an official SpaceX statement and subsequent Elon Musk tweets relating to that report served to partially correct the record and confirm that “Starship prototypes” would be built locally in South Texas, Super Heavy was never mentioned. SpaceX’s latest job postings complete the image, indicating that all aspects of the first Starship and Super Heavy prototypes will be assembled in South Texas.

Weighing just shy of 4.5 million kilograms (~10M lbs) fully-fueled and standing around 118m (387 ft) tall with both stages stacked together, BFR is a beast of a launch vehicle and will require wholly new methods of production and assembly thanks to its sheer scale and the extensive integration of stainless steel alloys into its design. Compared to SpaceX’s Falcon 9 rocket, which is by no means small, Super Heavy on its own could end up being 68m (224 ft) tall, just slightly shorter than a complete Falcon 9 with a booster, upper stage, and fairing (71m, 233 ft). Standing on its tripod fins, Starship stands around 55m (180 ft) tall, although all of these figures are liable to change, as they come from a September 2018 SpaceX presentation that occurred before Musk publicized the move to stainless steel.

Likely to remain unchanged is the diameter of Starship and Super Heavy: 9m (30 ft), roughly 2.5 times wider than Falcon 9’s booster and upper stage. Even more true for a 9m-diameter rocket also meant to rely on a partial implementation of stainless steel balloon tanks, transporting Starship and Super Heavy more than a few thousand feet horizontally is going to be an extraordinary challenge, although SpaceX’s Boca Chica facilities are conveniently located just a mile or less from the Gulf of Mexico. While road transport is entirely out of the question, Saturn V’s massive first and second stage boosters proved to be relatively easy to transport thanks to the production facility being directly adjacent to a large body of water (or a river to get there, in their case).

“For all their prodigious bulk, [Saturn V’s 33.0 ft (10.1 m) diameter first and second stages] could be transported with comparative ease via seagoing barges [from Michoud, Louisiana to Cape Canaveral, Florida].”Roger Bilstein/NASA, p. 301

Assuming SpaceX chooses to assemble Super Heavy with the same vertical, outdoors approach, Boca Chica, Texas is going to be greeted by a view even more exotic than the already-impressive progress being made with Starship’s Starhopper prototype. CEO Elon Musk noted that he believed the first Super Heavy prototype would begin to be built this spring (as early as April). In the meantime, SpaceX continues to exploit the benefits of stainless steel whenever it can, utilizing the company’s wealth of Hawthorne, CA expertise and infrastructure to fabricate subassemblies that can easily be shipped by road or plane to South Texas. After arrival, Boca Chica-based employees or contractors can be tasked with the considerably less infrastructure-intensive work of final assembly and integration, a challenging and critical process but one that is at least slightly more setting-agnostic.

 

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SpaceX’s propulsion team continues to test the first full-scale Raptor engine a few hundred miles north of Boca Chica while Starhopper is gradually outfitted with a range of avionics, wiring, and plumbing needed for the vehicle’s hop test debut. That could come as early as March, according to Musk, although further delays should come as no surprise.


Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Tesla CEO Elon Musk trolls budget airline after it refuses Starlink on its planes

“I really want to put a Ryan in charge of Ryan Air. It is your destiny,” Musk said.

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elon musk ryanair

Tesla CEO Elon Musk trolled budget airline Ryanair on his social media platform X this week following the company’s refusal to adopt Starlink internet on its planes.

Earlier this week, it was reported that Ryanair did not plan to install Starlink internet services on its planes due to its budgetary nature and short flight spans, which are commonly only an hour or so in total duration.

Initially, Musk said installing Starlink on the company’s planes would not impact cost or aerodynamics, but Ryanair responded on its X account, which is comical in nature, by stating that a propaganda it would not fall for was “Wi-Fi on planes.”

Musk responded by asking, “How much would it cost to buy you?” Then followed up with the idea of buying the company and replacing the CEO with someone named Ryan:

Polymarket now states that there is an 8 percent chance that Musk will purchase Ryanair, which would cost Musk roughly $36 billion, based on recent financial data of the public company.

Although the banter has certainly crossed a line, it does not seem as if there is any true reason to believe Musk would purchase the airline. More than anything, it seems like an exercise of who will go further.

Starlink passes 9 million active customers just weeks after hitting 8 million

However, it is worth noting that if something is important enough, Musk will get involved. He bought Twitter a few years ago and then turned it into X, but that issue was much larger than simple banter with a company that does not want to utilize one of the CEO’s products.

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In a poll posted yesterday by Musk, asking whether he should buy Ryanair and “restore Ryan as their rightful ruler.” 76.5 percent of respondents said he should, but others believe that the whole idea is just playful dialogue for now.

But it is not ideal to count Musk out, especially if things continue to move in the direction they have been.

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Lufthansa Group to equip Starlink on its 850-aircraft fleet

Under the collaboration, Lufthansa Group will install Starlink technology on both its existing fleet and all newly delivered aircraft, as noted by the group in a press release.

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Credit: Lufthansa

Lufthansa Group has announced a partnership with Starlink that will bring high-speed internet connectivity to every aircraft across all its carriers. 

This means that aircraft across the group’s brands, from Lufthansa, SWISS, and Austrian Airlines to Brussels Airlines, would be able to enjoy high-speed internet access using the industry-leading satellite internet solution.

Starlink in-flight internet

Under the collaboration, Lufthansa Group will install Starlink technology on both its existing fleet and all newly delivered aircraft, as noted by the group in a press release

Starlink’s low-Earth orbit satellites are expected to provide significantly higher bandwidth and lower latency than traditional in-flight Wi-Fi, which should enable streaming, online work, and other data-intensive applications for passengers during flights.

Starlink-powered internet is expected to be available on the first commercial flights as early as the second half of 2026. The rollout will continue through the decade, with the entire Lufthansa Group fleet scheduled to be fully equipped with Starlink by 2029. Once complete, no other European airline group will operate more Starlink-connected aircraft.

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Free high-speed access

As part of the initiative, Lufthansa Group will offer the new high-speed internet free of charge to all status customers and Travel ID users, regardless of cabin class. Chief Commercial Officer Dieter Vranckx shared his expectations for the program.

“In our anniversary year, in which we are celebrating Lufthansa’s 100th birthday, we have decided to introduce a new high-speed internet solution from Starlink for all our airlines. The Lufthansa Group is taking the next step and setting an essential milestone for the premium travel experience of our customers. 

“Connectivity on board plays an important role today, and with Starlink, we are not only investing in the best product on the market, but also in the satisfaction of our passengers,” Vranckx said. 

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Elon Musk

SpaceX gains favor as Pentagon embraces Musk-style defense reform

The remarks highlighted Musk’s improving relationship with the White House, as well as SpaceX’s growing role in U.S. defense.

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Credit: @SecWar/X

SpaceX emerged as a clear beneficiary of the Trump administration’s renewed push to accelerate military innovation, as Defense Secretary Pete Hegseth openly praised Elon Musk’s private space enterprise during a visit to the company’s Starbase launch site in Texas. 

The remarks highlighted Musk’s improving relationship with the White House, as well as SpaceX’s growing role in U.S. defense.

Hegseth embraces Elon Musk’s pace

Speaking at SpaceX’s Starbase facility in Brownsville, Texas, Hegseth criticized what he described as a “risk-averse culture” among traditional defense contractors and called for faster innovation modeled after Musk’s approach. He confirmed that the Department of Defense plans to integrate Musk’s Grok AI platform into Pentagon systems, which is part of the administration’s efforts to make the U.S. military an “AI-first warfighting force.”

Hegseth stated that the Pentagon intends to deploy AI models across both classified and unclassified networks, signaling a willingness to push past earlier efforts to limit military use of artificial intelligence. His comments aligned closely with President Donald Trump’s recent call for a $500 billion increase in defense spending, Bloomberg News noted. Trump has also warned major contractors that slower production and shareholder-focused practices could put future contracts at risk.

While Hegseth criticized legacy defense firms, SpaceX was held up as an example of how aggressive timelines, vertical integration, and iterative development could reshape defense strategies. “We need to be blunt here; we can no longer afford to wait a decade for our legacy prime contractors to deliver a perfect system. Winning requires a new playbook. Elon wrote it with his algorithm: question every requirement, delete the dumb ones and accelerate like hell,” Hegseth said.

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SpaceX’s expanding defense role comes into focus

SpaceX has become one of the U.S. government’s most important aerospace partners. The company holds roughly $4 billion in NASA contracts to develop Starship into a lunar lander, while also serving as a key launch provider for sensitive national security payloads using its Falcon 9 and Falcon Heavy rockets.

During the visit, Musk highlighted that his ambitions extend beyond defense contracts, reiterating long-term goals of interplanetary travel and eventual exploration beyond the solar system. Still, the optics of the event reinforced how closely SpaceX’s capabilities now align with U.S. strategic priorities.

The appearance also marked another step in Musk’s political rehabilitation after a public falling-out with the White House last year. Since leaving his role leading the Department of Government Efficiency, Musk has gradually reengaged with the administration, reconnecting with U.S. President Donald Trump during slain conservative activist Charlie Kirk’s tribute and attending events at the White House. Trump’s also recently suggested that Starlink could help restore internet access in Iran.

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