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SpaceX’s first fairing catch imminent with plans to 4X Mr Steven’s net

Published

8 years ago

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Following SpaceX CEO Elon Musk’s brief confirmation that the launch company would be quadrupling recovery vessel Mr Steven’s already-huge net, members of the /r/SpaceX subreddit created a rough visualization of what that expanded net might look like once completed.

Based on rough estimates done by the author, SpaceX’s official confirmation that fairings had landed within 50 meters of Mr Steven’s net indicates that the parasailing halves are able to somewhat reliably reach Mr Steven’s net with a margin of error of roughly 0.01% when they really need 0.005% to be caught in the vessel’s net every time. Based on specifications from the vessel’s shipyard, his current claws appear to be roughly 75% the length of the entire vessel, or something like 40m long by 30 to 40m wide.

Several days after the author’s speculation was published, Mr. Musk appeared to effectively corroborate it by stating on Twitter that Mr Steven’s net would have its area expanded fourfold in order to operationalize fairing recovery: to quadruple the area, both the length and the width of the net would need to be expanded by a factor of two (square) or perhaps 50% width-wise and 150% lengthwise (more rectangular). Mr Steven’s massive steel arms appear to be fairly permanent in their current forms, suggesting that changing the aspect ratio of the net would be far more effort than simply expanding his arms along their current paths. Either way, lengthwise growth of a factor of 2-2.5 would appear to functionally close the gap on that 0.005% margin of error (the current 0.01% – missing by 50 meters – divided by 2 equals 0.005%) required, albeit by modifying the recovery vessel instead of optimizing the fairings’ hardware and software.

Put more simply, a net with four times the area would roughly halve the accuracy required from each fairing half for reliable recovery. Compared with the original (left) above, Reddit user Pipinpadiloxacopolis followed Musk’s rough estimation and did a rough Photoshop (right) of the fairing recovery vessel’s current arms, expanding it by 2X in each direction to arrive at a quadrupled area. Although I would argue that Mr Steven’s forward arms are unlikely to ever move beyond their current end-point around 10 meters behind the vessel’s crew cabin and cockpit, /u/Pipin’s estimate is probably a decent prediction for the upgraded vessel’s most likely appearance.

What’s less clear is whether the depth of the net will increase alongside the length and width, nor whether the already massive arms will have to rely on some sort of retraction/pivot mechanism to allow Mr Steven to safely maneuver within Port of Los Angeles waters. Regardless of the solution that SpaceX expertise arrives at, the already eclectic recovery vessel is all but guaranteed to look even more absurd and awesome than it already does. With any luck, the net expansion may allow SpaceX to finally achieve their first successful ‘catch’ of a Falcon fairing, ending the need for mass-storage of unreusable fairing halves grabbed off of the ocean surface.

Stay tuned, as Teslarati photographer Pauline Acalin will be tracking modifications made to Mr Steven closely over the next several weeks. As of now, the vessel will return to the Pacific Ocean for another fairing catch attempt sometime in the second or third week of July. We’ll find out soon whether Musk’s mentioned upgrades can be realized before then.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX is launching a secret spacecraft that could change how things are made in space

SpaceX’s secret disk-shaped Starfall capsule is targeting a market no reentry vehicle has cracked.

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2 hours ago

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June 21, 2026

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SpaceX is targeting Tuesday, June 23 for the first flight of Starfall, a reentry capsule the company has developed almost entirely in private. The Falcon 9 launch window opens at 6:43 a.m. ET from Space Launch Complex 40 at Cape Canaveral Space Force Station, with a backup window available the same time on June 24. SpaceX has made no public announcement about the vehicle, only providing launch details. Everything known about it has come through FAA and FCC regulatory filings.

What makes Starfall different starts with its shape. Rather than the traditional cone used by Dragon and every other cargo return capsule in operation, Starfall is a flat disk that measures roughly  10.2 feet (3.1 meters) wide and just 2.5 feet (0.75 meters) tall, and weighing 4,630 pounds (2,100 kg) and capable of returning up to 2,200 pounds (1,000 kilograms) of payload from orbit. The disk geometry maximizes structural efficiency and payload volume relative to mass, and the heat shield mechanically jettisons just before splashdown, allowing recovery teams to retrieve both the capsule and the shield separately from the Pacific Ocean.

The difference with Starfall from existing competitors, such as Varda Space Industries, which has largely built the orbital manufacturing market and returns heavy payloads per flight is that Starfall’s specification is roughly 30 times more per mission, and is designed to be mass-produced and launched on either Falcon 9 or Starship. That combination of volume and launch access is something no standalone startup can replicate, and it puts SpaceX in direct competition with the companies that currently pay it to reach orbit.

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The intended market is orbital manufacturing: pharmaceuticals, protein crystals, semiconductors, and advanced optical fiber that physically cannot be produced in the presence of gravity. FAA documents describe Starfall’s long-term purpose as building a “self-sustaining commercial in-space manufacturing market” and as a potential successor to the industrial capabilities of the International Space Station, which is set to retire in the late 2020s. Military rapid global cargo delivery is a parallel application under active discussion with the Pentagon.

The reason some industries seek manufacturing in space comes down to gravity. On Earth, gravity causes materials to settle, separate, and deform during production. In microgravity, those constraints disappear.

SpaceX’s already controls launch access, which means it currently functions as the landlord for every competitor in the orbital manufacturing return space. Starfall converts that landlord position into vertical ownership, and it would no longer just carry other companies’ capsules to orbit, but rather operate the capsule, own the return logistics, and capture the service revenue directly. Viewed alongside Starlink, Colossus, and the xAI merger, Starfall fits a consistent pattern: SpaceX identifying infrastructure layers that others depend on and moving to own them outright. Orbital manufacturing return is the next layer on that list.

If Tuesday’s reentry, parachute sequence, and recovery demonstration goes as planned, the second FAA-approved test flight follows. A successful pair of demos would position SpaceX to begin offering Starfall as a commercial service, likely first to pharmaceutical and materials science customers before scaling toward the military and broader manufacturing segments.

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Tesla Semi spotted with ground truth validation equipment as launch looms

Published

17 hours ago

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June 21, 2026

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Credit: Tesla

The Tesla Semi was spotted mounted with ground truth validation equipment as the company nears its looming launch. The Semi is Tesla’s Class 8 all-electric truck, and has been utilized in its earlier stages by many companies like PepsiCo. and Frito-Lay, who have been using it in a pilot program.

The Semi was spotted in Sunnyvale, California, and sports a typical ground truth validation unit that Tesla routinely uses on its vehicles. Ground truth validation is essentially the process of training supervised algorithms to ensure they can perform reliably. Tesla typically performs this on vehicles that are being released soon:

The Semi being spotted with this type of validation rig is important because it means the company is working on solidifying a Full Self-Driving model for its commercial vehicle offering. This would be a massive development for not only Tesla but also the logistics industry as a whole.

There are strict regulations on driving hours for commercial truck drivers, and autonomy is a way to potentially combat these issues. FSD is already a widely effective way that owners of typical passenger vehicles take stress out of travel. Even launching a semi-autonomous platform for truck drivers to use to increase safety, reduce fatigue, and increase productivity would be a huge development.

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The Semi has already proven to be an ideal solution for companies that use commercial logistics. It has increased efficiency and reduced operating costs for many companies that have been able to use it in pilot programs.

There are expected to be some bumps along the way. Tesla saw some challenges with FSD on the Cybertruck, as it had never had a vehicle with cameras at that height, so some of the features with FSD were not immediately available. Just a week ago, Tesla launched Actually Smart Summon (ASS) for Cybertruck, nearly three years after the vehicle was first delivered to customers.

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Elon Musk

President Trump touts new Air Force One with Musk technology

Published

2 days ago

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June 20, 2026

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Credit: Air Force

President Donald Trump unveiled an upgraded Boeing 747-8 at Joint Base Andrews on June 19, 2026, describing the Qatar-gifted aircraft as an interim Air Force One equipped with advanced communications systems, including Starlink, Elon Musk’s SpaceX satellite internet service.

The plane, valued at around $400 million and modified for presidential use, serves as a bridge until the delayed VC-25B replacements arrive. Trump highlighted its luxury features and new technology during remarks to service members.

Trump stated:

“We have communication equipment up there that nobody’s ever seen before. It’s the highest level and, uh, including Starlink. My friend Elon is going to be very happy, but, uh, Starlink and we have, uh, four or five different sets of double and triple communications like people haven’t seen.”

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He added:

“And it represents what can happen with hard work, innovation, and aggressive timelines because we did this quickly and yet there’s never been communication like is on this plane.”

The aircraft features a redesigned red, white, and blue livery and has been outfitted with Starlink satellite connectivity alongside other secure systems.

Trump praised the plane’s uniqueness, calling it among the world’s most luxurious. The gift from Qatar and subsequent modifications have drawn attention, with the jet positioned as a solution for presidential travel. It is expected to support operations, including potential ceremonial roles such as Fourth of July flyovers.

The event marked the formal introduction of the converted jet, which will help maintain capabilities while the primary Air Force One fleet undergoes modernization. Defense observers note the inclusion of commercial satellite technology like Starlink as part of efforts to ensure resilient communications, crucial to keep the country running as the President is in the sky.

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President Trump’s comments underscored appreciation for rapid upgrades and innovation in equipping the aircraft. The plane remains a U.S. government asset and is slated for eventual transfer related to presidential library purposes after its service.

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