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SpaceX’s NASA Starship contract prevails over frivolous Blue Origin, Dynetics protests

A render of SpaceX's proposed Starship Moon lander besides SN15, the first full-scale Starship to successfully land. (SpaceX)

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The US Government Accountability Office (GAO) has thrown out frivolous protests filed by Blue Origin and Dynetics after NASA awarded SpaceX a $2.9B contract to develop a crewed Starship Moon lander.

In mid-April, NASA announced that it had chosen SpaceX and SpaceX alone to develop a Starship-derived lander capable of returning humanity to the Moon more than half a century after astronauts last stepped foot on Earth’s neighbor. Ultimately, in the context of dismal Congressional support, NASA analyzed proposals submitted by SpaceX, Dynetics, and a Blue Origin-led team and concluded that Congress had only provided enough funding for the space agency to pick a single provider.

By awarding more than one contract, NASA could feasibly ensure – like it did with its Commercial Crew and Cargo programs – that a delay or failure of one vehicle wouldn’t guarantee a program-wide delay. However, thanks to Congress appropriating a pathetic $850M (1/4th) of the $3.4B NASA requested for Human Landing System (HLS) development, awarding two contracts would guarantee that HLS would be delayed years beyond its 2024 target for a crewed Moon landing. Ultimately, though NASA had demonstrated a desire to proceed with more than one HLS provider, the agency unsurprisingly concluded that it would have to pick only the best of the three competitors.

In a wholly unexpected twist, NASA ultimately determined that SpaceX’s Starship proposal was simultaneously the cheapest and the most competent of the three, rating above or equal to Blue Origin and Dynetics in two main categories. Unsurprisingly, NASA thus chose to award an HLS “Option A” contract to SpaceX alone, citing the agency’s own repeated qualifications that its desire to make multiple awards was “dependent upon funding availability.”

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It eventually became clear that Blue Origin’s proposal – the second cheapest, according to NASA – had requested more than $6 billion, making it more than twice as expensive as SpaceX’s offering. In her selection statement, NASA Associate Administrator Kathy Lueders (former head of the extraordinarily successful Commercial Crew Program) noted that the funding left after SpaceX’s $2.94B award was “so insubstantial” that it would have been insulting and a waste of time to even attempt to negotiate Blue Origin’s $6B request down to a feasible number

As would soon become clear, both Blue Origin and Dynetics were apparently furious with NASA’s reasonable, consistent, and well-explained decision and immediately filed protests with GAO, effectively preventing NASA from working on HLS in any consequential fashion. Available for anyone to read, both protests were so frivolous and petty that it was hard to believe any serious, professional company would willingly attach their name to either.

Thankfully, although GAO took 95 of the 100 days it was allowed for the decision, the federal watchdog ultimately agreed that both Blue Origin’s and Dynetics’ protests were almost entirely meritless, save for one minute, unspecified waiver NASA allowed SpaceX. As NASA noted in an official response to GAO’s decision, the demise of both protests means that the space agency can finally get back to work with SpaceX, begin dispersing funds the company fairly won, and establish a timeline and provide updates on plans to land humans on the Moon for the first time in half a century.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Radiologist who drove Tesla off cliff has attempted murder charges dismissed

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Credit: ABC7 News Bay Area/YouTube

A California radiologist who drove his Tesla Model Y off a 250-foot cliff in an attempt to kill his family has had his charges dismissed after doctors say he is “doing well” in a mental health program.

Dharmesh Patel was charged with three counts of attempted murder in connection with a January 2023 crash where he drove his Tesla off a cliff, injuring his wife and two children, aged 7 and 4 at the time.

Patel drove the Tesla off Devil’s Slide in California, an area that is extremely rough to the point that investigators and rescuers expected the worst when arriving at the scene for the first time. Patel supposedly had schizoaffective disorder, according to Deputy District Attorney Dominique Davis.

Shockingly, Patel’s wife, who was in the vehicle, testified that she did not want her husband to be prosecuted, noting that their children missed their father and they wanted him to come back home. Patel’s attorney argued, “not everyone who commits a crime is a criminal.”

Doctor who took Tesla off cliff gets support from unlikely person

A three-day trial in Mental Health Diversion Court ruled in Patel’s favor, which kept him out of jail and instead on house arrest. He was admitted to a Mental Health Diversion Program, which he successfully completed, the Associated Press reported. San Mateo County District Attorney Steve Wagstaffe said the judge was “required by law” to dismiss the charges:

“If the person who’s given mental health diversion follows the treatment plan, there’s nothing that can be done, and at the end of the two years he gets it wiped out of his record.”

Wagstaffe said he has argued, along with other DAs in California, to have attempted murder removed from the list of charges eligible to be dismissed due to mental health diversion programs.

Patel had the charges officially dismissed on Monday; his wife waited for him as he left court and they departed the building together, according to Mercury News. Patel surrendered his California medical license in December.

The crash has been one of the best examples of Tesla’s incredible engineering, which has saved four lives in this particular instance. The car was totalled but kept the four human beings alive and safe, which is something that many referred to as “an absolute miracle.”

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Tesla battery recycling efforts increased 20 percent last year

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Credit: Tesla/YouTube

A common misconception of anti-EV proponents is that the batteries used in the vehicles are detrimental to the environment and that they cause more waste than they are worth. But a look at Tesla’s battery recycling efforts last year shows the company is doing more than ever to recover materials and give portions of the cells a second life.

Tesla reported a significant milestone in its sustainability efforts last year, with battery recycling volumes rising 20% compared to 2024. According to the company’s 2025 Impact Report, Tesla recycled over 14,000 metric tons of battery material through a combination of in-house processing at its Gigafactories and collaborations with third-party recycling partners.

This amount of recovered material is equivalent to the resources needed to produce approximately 46,000 long-range battery packs. The increase reflects growing operational scale as Tesla’s global vehicle fleet expands and more batteries reach end-of-life or manufacturing scrap becomes available for processing.

Tesla and Battery Recycling

Battery recycling forms a core part of Tesla’s circular economy strategy. The company designs its batteries for longevity, often exceeding 200,000 miles of driving, and prioritizes repairs, remanufacturing, and second-life applications before full recycling.

Once packs are decommissioned, Tesla ensures 100% are recycled with no materials sent to landfills. This approach recovers critical metals including lithium, nickel, cobalt, and copper, which can be refined and reused in new battery production.

Tesla has advanced hydrometallurgical recycling processes capable of achieving recovery rates up to 98% for key battery metals. These methods are more efficient and environmentally friendly than traditional pyrometallurgical techniques, reducing energy use and enabling higher-purity materials suitable for direct reintegration into battery manufacturing.

Tesla co-founder JB Straubel confirms Redwood’s battery recycling operations are already profitable

In-house capabilities are supplemented by a network of specialized partners, creating a robust system that handles both production scrap and end-of-life packs.

The environmental and economic benefits are substantial. Recycling reduces reliance on virgin mining, lowers the carbon footprint associated with raw material extraction and processing, and helps stabilize supply chains for critical minerals amid rising global EV demand. As millions of Tesla vehicles age, the volume of recyclable material is expected to grow significantly in the coming years.

This 20% year-over-year growth demonstrates the effectiveness of Tesla’s investments in recycling infrastructure and technology. It positions the company as a leader in addressing one of the automotive industry’s major sustainability challenges. Continued innovation in battery design for easier disassembly and higher recyclability will further enhance these efforts.

Overall, Tesla’s progress in 2025 highlights how scaling recycling operations supports both environmental goals and long-term business resilience in the transition to electric mobility. As the EV market matures, such closed-loop systems will become increasingly vital for sustainable growth.

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The secret behind Tesla’s Cybercab Gold goes well beyond just the color

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Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.

“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.

While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.

Tesla Cybercab stands to gain from new Trump autonomy rules

Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.

Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.

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