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SpaceX aborts Starship launch after Raptors produce too much thrust

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Update #3: SpaceX CEO Elon Musk says that Starship prototype SN10 automatically aborted a 2:15 pm CST (UTC-6) launch attempt after the rocket determined that its three Raptor engines were producing too much thrust.

Instead of scrubbing for the day, Musk says that SpaceX will instead increase the flight computer’s thrust limits and try again as early as 4:30 pm CST – still well before today’s window closes at 6:30 pm. SpaceX ended its webcast but will start a second webcast a few minutes prior to the next launch attempt.

https://www.youtube.com/watch?v=DDEgFsefrGw

Update #2: As of Wednesday morning, SpaceX has officially confirmed that Starship is on track for a third high-altitude launch and ‘bellyflop-style landing attempt sometime later today.

As of 11am CST (UTC-6), FAA approval is in hand, weather is encouraging, Starship prototype serial number 10’s (SN10) flaps have been unchained, and SpaceX has cleared the launch site – all signs that the rocket’s launch attempt is imminent. Much like SN8 and SN9 coverage, SpaceX says it will make a public livestream of SN10’s launch available to the public “a few minutes” before liftoff. Stay tuned and follow along with NASASpaceflight’s live coverage in the meantime.

Update: SpaceX has asked Boca Chica Village residents to prepare to evacuate the area as early as Wednesday morning for Starship’s third high-altitude launch and landing attempt.

The odds of things going so wrong that a Starship launch could actually end with a prototype impacting at or near the Village and the handful of non-employee holdouts still residing there are minuscule. However, FAA safety regulations and SpaceX’s contingent launch license mean that evacuations are now a routine part of Starship’s high-altitude flight tests since Starship SN8 took the first step beyond short hops. While undeniably inconvenient for the few remaining residents, today’s evacuation notice – short of an official SpaceX.com confirmation – does serve as the ultimate sign that Starship SN10’s first launch attempt is firmly scheduled on Wednesday, March 3rd.

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With FAA approval in hand, weather rapidly improving, and the latest rocket prototype seemingly raring to go, the stars are aligning for SpaceX’s third high-altitude Starship launch and first triple-engine landing attempt.

As of March 1st, publicly-available FAA “temporary flight restrictions” (TFRs) and weather forecasts both agree that SpaceX is currently preparing to launch Starship serial number 10 (SN10) as early as Wednesday afternoon CST (UTC-6), March 3rd. Barring surprises, that gives SpaceX a healthy three-day period to account for any potential technical or weather-related delays.

Originally scheduled as early as the last week of February, unspecified delays pushed Starship SN10’s launch debut schedule into March. In general, the vehicle’s path to flight has been much smoother than Starship SN8 and SN9, both of which ran into hardware bugs and opaque FAA licensing issues. With Starship SN10, the FAA approved SpaceX’s “modified” launch license well before the company was ready for flight – and even before the rocket had attempted its first static fire.

Unlike Starships SN8 and SN9, both of which took anywhere from 6-10 weeks to go from rolling off the factory floor to preparing for their first launch attempts, SN10’s first launch attempt appears likely to occur less than five weeks after the rocket arrived at the launch site. The sequential improvements in efficiency and reliability between those three prototypes is a fundamental part (or goal, at least) of SpaceX’s iterative development process.

Still, Starship SN10’s preflight flow wasn’t completely free of drama and SpaceX ultimately put the rocket through a second triple-Raptor static fire after the first test revealed an issue with one of those engines. SpaceX swapped that faulty engine out in record time and fired up SN10 again less than 48 hours after test #1, seemingly producing more satisfactory results the second time around.

Unlike its predecessors, SN10 will also debut a new triple-engine approach to landing, aiming to increase redundancy and boost the odds of a successful touchdown even if one of the Starship’s three Raptors fail during a last-second flip maneuver. Building on the failures of SN8 and SN9, it’s safe to say that SN10 has the best shot yet at sticking the landing.

TFRs show that two earlier launch windows on Monday and Tuesday (March 1st and 2nd) were canceled, leaving only the Wednesday, March 3rd airspace closure request still open. Wednesday was then backed up with two alternate windows on Thursday and Friday not long after.

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Hardware-wise, Starship SN10’s cherry-on-top (an explosives-based flight termination system or FTS) was installed on February 28th. In the event that Starship loses control and strays past a certain point outside of its approved trajectory, that FTS would explode, breaching the rocket’s propellant tank, triggering vehicle breakup, and thus preventing it from harming the local populace. All told, SpaceX confirmation of a Wednesday launch attempt – and another official webcast – should be imminent. Stay tuned!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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