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SpaceX ‘Starlink router’ approved by the FCC

A prototype of SpaceX's Starlink user terminal - the antenna customers will use to access the satellite internet network. (SpaceX)

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A critical subcomponent of SpaceX’s Starlink ‘user terminal’ has received FCC approval, shedding additional light on the antennas and hardware customers around the world will use to access the orbital internet.

Deemed SpaceX’s “Starlink Router” in FCC regulatory approvals published on July 14th, the documents reveal that user terminals will ship to customers with a WiFi router – possibly designed and built by SpaceX itself – in the box. Public comments on social media after the details broke have quickly revealed that many prospective customers don’t understand why SpaceX would include a WiFi router – a common, off-the-shelf consumer device many millions of households likely already own – as part of the antenna.

Comments made by CEO Elon Musk and other SpaceX executives over the last year or so help to explain the reason behind that. In a word: simplicity.

A prototype of SpaceX’s Starlink user terminal – the antenna customers will use to access the satellite internet network. (SpaceX)

Musk has repeatedly noted that Starlink user terminals will be extremely easy to set up out of the box. To gain access to the network, customers will simply have to unbox the antenna, install it anywhere that offers a clear view of the sky, and plug it into a power source with a single cable.

Starlink user terminal prototypes have already been spotted in public locations over the last month or two.

Of course, things are never as simple as they might seem, and installing a Starlink antenna is going to be a bit more complicated – although still extremely easy, by all appearances. The July 14th FCC filings and some not-yet-published details gleaned from SpaceX’s Starlink.com website offer some useful insight.

Customers will have four options for installing the antenna, taking between five minutes and three hours to complete. Once the antenna is secured, customers will plug in a single cable into the terminal and route that cable to a convenient location inside the building that needs service. Based on SpaceX’s recent FCC filings, that cable will plug into a Starlink router capable of delivering power over ethernet (PoE) to the antenna, allowing a single cable to deliver power and connectivity. The router, of course, will have to plug into a wall outlet, meaning that the user terminally technically needs two cables, but that distinction is splitting hairs.

A series of Starlink user terminal prototypes were recently installed at SpaceX’s South Texas Starship factory. (NASASpaceflight – bocachicagal)

Once connected to power and secured to a roof, fence, yard, or other miscellaneous object or location with a clear view of the sky, the Starlink user terminal will use built-in motors to point itself in the right direction, while the antenna itself – a flat-panel phased array – will likely be able to electronically steer itself for fine-tuning and satellite tracking. Thanks to the included WiFi router, customers will likely be able to simply connect to the user terminal to complete any necessary setup tasks like signing into a Starlink account or changing the network name and password.

SpaceX will almost certainly allow more savvy customers to connect the Starlink user terminal to an existing WiFi router or home network, as chances are that the Starlink router will be relatively simple. That would allow SpaceX to keep the base user terminal as simple and affordable as possible while still allowing customers with more complex needs to supply their own advanced networking equipment.

For now, SpaceX continues to target Summer 2020 for its first closed and public Starlink beta tests, in which prospective customers will be loaned Starlink user terminals and given free service in return for signing a non-disclosure agreement and providing feedback. SpaceX’s next Starlink launch has been chronically delayed since mid-June but is expected to launch no earlier than July 20-25. Barring more serious delays, SpaceX has another 5-10 Starlink launches planned for the second half of 2020.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Roadster event requires restricted airspace, and the FAA obliges

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Credit: @BLKMDL3/Twitter

The Federal Aviation Administration (FAA) has established a Temporary Flight Restriction over SpaceX’s McGregor, Texas, rocket development and test facility, a move widely viewed as preparation for Tesla’s October 1 Roadster reveal. The restriction took effect September 18 and runs through October 2.

NOTAM FDC 6/3825 covers a 1.5-nautical-mile radius around the site near Waco and extends from the surface to 10,000 feet above ground level. The FAA cited hazards under 14 CFR 91.137(a)(3) and barred aircraft and drones from the zone. Tesla’s invitation to reservation holders already placed the event in Waco, about 20 minutes from McGregor, making the timing and location more than coincidental.

What stands out is the altitude. Typical recent TFRs at McGregor for engine static fires and component tests have used far lower ceilings, often around 2,000 feet. Raising the limit to 10,000 feet is unusually high even compared with some Starbase restrictions and signals operations that go beyond a standard ground-level engine test.

That extra airspace has fueled speculation about the long-promised SpaceX Package for the Roadster. Elon Musk has described cold-gas thrusters that could deliver sub-one-second 0-60 times and, more dramatically, brief lift-off. Reports earlier this year indicated Tesla planned a remote-controlled demonstration at McGregor in which the car would leave the ground with no one inside; spectators kept hundreds of yards away because of the noise.

The 10,000-foot envelope would give operators a large safety buffer even if the vehicle only hovers a short distance.

Tesla has not confirmed a flight demo. The company has only used the phrase “Go for launch” and posted a teaser image of the car on what looks like a launch pad. The TFR itself mentions only hazards. Still, closing airspace this high and this close to the reveal date strongly suggests the event will include more than a static display.

Whether the Roadster actually hovers on October 1 remains to be seen. What is certain is that the FAA has cleared a large vertical slice of Texas sky for whatever Tesla and SpaceX intend to show. Reservation holders heading to Waco will be among the first to find out if the car can do more than drive.

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Elon Musk drops a surprise update on Boring Company’s next big dig

Musk says Boring Company could shrink the Austin to San Antonio drive to just minutes.

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Elon Musk says The Boring Company is working on what he called “a simple, precursor Hyperloop” tunnel connecting Austin and San Antonio, targeting speeds above 200 mph and cutting a drive that can take up to two and a half hours down to a consistent under 30 minutes. Musk posted the idea on X Sunday, in a reply to a repost of an AI generated video imagining a science fiction future with human colonies on other worlds, which he shared with the line “This is the future we shall bring into being.”


The Boring Company’s own account picked up the idea in the same thread, adding a detail about how the trip would actually work: “Because Loop/Hyperloop is express (i.e. no intermediate stops), one could travel from an Austin parking lot to a favorite San Antonio restaurant in about 30 minutes. As long as they both have Loop stations.” That framing ties the proposed intercity link to the same station model the company already runs in Las Vegas, where riders enter the tunnel network through small, garage style stops rather than one central terminal.

This is not the company’s first run at the Austin to San Antonio corridor. Boring Company floated tunnels between the two cities as far back as 2021, and later competed for a separate San Antonio Loop project tied to the airport before that specific bid stalled. Pitches for tunnels in Chicago, Los Angeles, and a New York to Washington corridor have followed a similar pattern of big announcement without a shovel in the ground.

What is different this time is the balance sheet, especially since The Boring Company closed a 3 billion dollar funding round led by investors in the United Arab Emirates earlier this month at a valuation near 23 billion dollars, giving the tunneling company more capital to chase speculative projects than it had during its earlier Texas pitches. The company is also mid-build on two other intercity systems it has actually broken ground on, inc;luding a Nashville tunnel linking downtown to the airport, where a second boring machine finished commissioning in June, and its Las Vegas network, where the station count keeps climbing on paper faster than tunnels get dug.

That gap between announcement and execution is the reason to treat Sunday’s post as an opening bid rather than a project. A tunnel spanning roughly 80 miles between two metro areas, running at speeds Boring Company has not demonstrated over any real distance, would dwarf anything the company has built. For now, the Austin to San Antonio Hyperloop exists as a caption under an AI generated space video.

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Tesla eyes supply partners for Optimus mass production

Tesla certified three Chinese suppliers for Optimus mass production, signaling its robot timeline is accelerating.

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Concept rendering of Tesla Optimus in mass production

Tesla’s robotics team traveled to Ningbo, in China’s Zhejiang province, on September 16 and spent the following day auditing component suppliers for Optimus, according to a Bloomberg report cited by RobotAIGeek. The visit moved three manufacturers from provisional status to certified mass production partners: Tuopu Group, which handles actuators and chassis components, Ningbo Joyson Electronic, a sensor supplier, and Zhejiang Sanhua Intelligent Controls, which builds thermal management systems. All three already supply parts to Tesla’s electric vehicles, and the audit reportedly came with fresh orders that supply chain reports put at an initial batch of roughly 5,000 units.

Tuopu, Joyson, and Sanhua built their manufacturing base serving the automotive industry, where tolerances and volume requirements are already close to what a mass produced humanoid robot demands. Sanhua in particular has history here. Teslarati reported last October that the company had received a roughly $685 million order for linear actuators tied to Optimus, a volume industry watchers estimated could cover around 180,000 robots once production ramped.

Supply chain reports tied to this week’s audit put Tesla’s near term production goal at about 1,000 Optimus units a week by late September, rising to 2,000 to 2,500 units a week by the end of the year. That pace would put real weight behind the timeline Tesla has been building toward since May, when it wound down Model S and Model X production at Fremont to convert that floor space into a dedicated Optimus line targeting one million units annually. JPMorgan analysts who toured the factory in August confirmed the conversion took roughly four months, a pace Musk has called unprecedented for a facility that size.

New drone video shows Tesla’s Optimus Factory reaching a turning point

Fremont is only the first phase. A second, larger Optimus plant is rising at Gigafactory Texas, where drone footage shared by Joe Tegtmeyer last week showed the structural steel nearing completion on the north end of the building. Tesla has said that facility is meant to eventually support production of up to 10 million units a year, though volume output there is not expected before 2027.

Commercial sales of Optimus are still targeted for the second half of 2027, but production is expected to start well before then. JPMorgan analyst Rajat Gupta has said Tesla’s “Optimus Academy” program, which uses early units to collect real world training data inside Tesla’s own facilities, is expected to be running later this year. Bloomberg Intelligence analyst Ian Ma described the Ningbo audits as “a positive commercialization signal for China’s humanoid supply chain,” noting that sentiment could improve further if the visit leads to confirmed supplier nominations and larger orders. The Solactive China Humanoid Robotics Index rose about 1.4% on the news, though it remains down roughly 30% for the year.

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