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SpaceX Starship factory speeding towards Elon Musk’s production goals

Pictured here on April 10th, Starship SN4's engine section is about to cap off the ship's business end, setting it up for testing later this month. (NASASpaceflight - bocachicagal)

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6 years ago

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SpaceX appears to have entered the final stages of assembly of its fourth full-scale Starship prototype with a fifth ship already close on its heels, suggesting that the South Texas rocket factory may be close to achieving CEO Elon Musk’s lofty production goals just weeks after he set them.

Known as SN4, short for the fourth serial production vehicle, SpaceX continues to build full-scale rocket prototypes – following Starship SN1, SN2, and SN3 – in a matter of weeks. While both SN1 and SN3 were destroyed during their first major tests on February 29th and April 3rd, the almost unbelievable speed of SpaceX’s Starship production suggests that each prototype is being built for pennies on the dollar compared to any traditional aerospace effort.

That speed also means that any single failure should cause no more than a few weeks of delays, assuming the failure mode can be quickly identified and rectified. Along those lines, at the same time as Starship SN4 is likely no more than a day or two away from its final stacking milestone, numerous large parts for the next prototype – Starship SN5 – have also been spotted in the late stages of fabrication. This is great news for the next few weeks of Starship development.

SpaceX has lifted Starship SN4’s engine section into a large vehicle assembly building (VAB), where the ship’s tank section will be fully integrated. (NASASpaceflight – bocachicagal)

In simple terms, the appearance of multiple partially-completed Starship SN5 parts suggests that even if Starship SN4 soon follows in the footsteps of its predecessors and fails in the early stages of testing, another ship should be ready to take its place just a few weeks later. This has been SpaceX’s strategy for the last several months. Less than nine days after Starship SN1 was destroyed during testing, Starship SN2 – turned into a dedicated test tank instead of a full ship – successfully passed tests confirming that the flaw that destroyed SN1 had already been fixed.

Less than three weeks after SN2’s successful test campaign, SpaceX wrapped up Starship SN3 assembly and rolled the building-sized rocket to the launch pad on March 29th, five days before it failed during its second cryogenic proof test.

All three of Starship SN5’s propellant tank domes are in the late stages of fabrication and should be ready for integration with steel rings a matter of days from now. (NASASpaceflight – bocachicagal)
Meanwhile, multiple Starship SN5 ring stacks – one or two of which are pictured here – are likely in various stages of assembly. Aside from the tent shown here, SpaceX has two more large assembly tents, the cavernous interiors of which are mostly hidden from public view. (NASASpaceflight – bocachicagal)

At its current rate of assembly, Starship SN4 should also be ready to head to the launch pad less than three weeks after SN3 was lost during testing and should be physically complete within a matter of days. By all appearances, Starship SN5 is currently where SN4 was around the end of March, suggesting that SN5 is just two weeks behind its older sibling.

As of April 15th, SpaceX teams are working to stack Starship SN4’s engine section atop a final pair of rings known as the rocket’s skirt. Possibly reused from the late Starship SN3 prototype, once SpaceX has fully assembled the engine section and skirt, one final stack will be needed to complete the rocket’s tank section.

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Starship SN3’s skirt – including internal plumbing, landing legs, and more – was removed from the rest of the ship’s remains and moved back to the build site on April 7th. SpaceX may reuse the skirt on Starship SN4. (NASASpaceflight – bocachicagal)

Ultimately, it appears that SpaceX – less than five prototypes into a wholly new production line – is already close to build a Starship every other week, while Musk’s near-term goal is to complete one every week by the end of 2020. At the same time, Starship SN4 is likely just a handful of days away from being transported to the launch pad for its first test campaign.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla sends clear message to Waymo with latest Austin Robotaxi move

It is the first expansion Tesla has made in Austin since the one on August 26. The company still operates in the Bay Area of California as well, referring to that program specifically as a “ride-hailing service.”

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2 hours ago

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October 28, 2025

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Credit: Tesla

Tesla has sent a clear message to Waymo with its latest move to its Robotaxi program in Austin, Texas.

Tesla and Waymo are the two true leaders in autonomous ride-hailing to an extent. Tesla has what many believe is a lot of potential due to its prowess with the Supervised Full Self-Driving suite. It is also operating a driverless Robotaxi service in Austin with a “Safety Monitor” that sits in the passenger’s seat.

Tesla explains why Robotaxis now have safety monitors in the driver’s seat

The two companies have been competing heavily in the market since they both launched driverless ride-hailing services in Austin this year: Waymo’s in March and Tesla’s in June.

One of the main drivers in the competition between the two is service area size, or the geofence in which the cars will operate without a driver. In August, the two were tied with a service area of about 90 square miles (233.099 sq. km).

Tesla then expanded to about 170 square miles (440.298 sq. km) on August 26, dwarfing Waymo’s service area and expanding to freeways. Tesla’s freeway operation of the Robotaxi suite requires the Safety Monitor to be in the driver’s seat for safety reasons.

On Tuesday evening, Tesla made another move that sent a clear message to Waymo, as it expanded once again, this time to 243 square miles (629.367 sq. km).

This is according to Robotracker:

It is the first expansion Tesla has made in Austin since the one on August 26. The company still operates in the Bay Area of California as well, referring to that program specifically as a “ride-hailing service.”

Yesterday, it expanded that service to the San Jose Mineta International Airport, something it has been working on for several months.

Waymo has its own set of distinct advantages over Tesla as well, as it operates in more cities and states than the EV maker. Waymo currently has its autonomous vehicle services in Phoenix, Arizona, San Francisco, Los Angeles, Austin, and Atlanta, Georgia.

Tesla plans to have half of the U.S. population with access to the Robotaxi platform by the end of the year.

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Tesla exec reveals shock development with Cybercab

“If we have to have a steering wheel, it can have a steering wheel and pedals.”

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11 hours ago

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October 28, 2025

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(Credit: Teslarati)

Tesla is planning to launch the Cybercab in the second quarter of next year, and it is designed to be fully autonomous, so much so that the company is planning to build it without a steering wheel or pedals.

However, a Tesla executive said today that the company could ditch that idea altogether in what would be a major shift from the plans the company, and especially its CEO Elon Musk, have announced for the Cybercab.

Earlier today, Robyn Denholm, the company’s Chair for the Board of Directors, revealed that Tesla would potentially switch up its plans for the Cybercab based on potential regulatory requirements.

Credit: Tesla Europe & Middle East | X

Currently, even autonomous vehicles that operate for companies like Tesla and Waymo are required to have steering wheels and pedals. From a regulatory perspective, this could halt the plans Tesla has for Cybercab.

Denholm said in an interview with Bloomberg:

“If we have to have a steering wheel, it can have a steering wheel and pedals.”

Interestingly, Musk and Tesla have not veered away from the idea that the vehicle will be without these operational must-haves.

Since the vehicle was revealed last October at the We, Robot event in Los Angeles, Tesla has maintained that the car would be built without a steering wheel or pedals, and would equip two seats, which is what is statistically most popular in ride-sharing, as the vast majority of rides have only one or two passengers.

Musk doubled down on the plans for Cybercab as recently as last week, when he said:

“That’s really a vehicle that’s optimized for full autonomy. It, in fact, does not have a steering wheel or pedals and is really an enduring optimization on minimizing cost per mile for fully considered cost per mile of operation. For our other vehicles, they still have a little bit of the horse carriage thing going on where, obviously, if you’ve got steering wheels and pedals and you’re designing a car that people might want to go very direct past acceleration and tight cornering, like high-performance cars, then you’re going to design a different car than one that is optimized for a comfortable ride and doesn’t expect to go past sort of 85 or 90 miles an hour.”

Cybercab is fully conceptualized as a vehicle that has zero need for pedals or a steering wheel because it is aimed toward being fully reliant on a Level 5 autonomous platform.

Tesla is ramping its hiring for Cybercab vehicle manufacturing roles

Regulators could get in the way of this, however, and although the car could drive itself and be a great solution for ride-hailing, it might need to have these controls to hit the road in the future.

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SpaceX opens up free Starlink service for those impacted by Hurricane Melissa

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13 hours ago

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October 28, 2025

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(Credit: Starlink | X)

SpaceX is opening up its internet service, Starlink, to those impacted by Hurricane Melissa, as it made landfall in Jamaica and the Bahamas as a Category 5 storm.

Hurricane Melissa is expected to reach wind speeds of over 165 MPH over the next few days as it extends out into the Atlantic Ocean by Thursday and Friday.

Citizens in Jamaica and the Bahamas have been preparing for the storm for the past week, getting necessary goods together and preparing for the massive storm to arrive. It finally did yesterday, and the first images and video of the storm are showing that it could destroy many parts of both countries.

Starlink is now being opened up for free until the end of November for those impacted by the storm in Jamaica and the Bahamas, SpaceX announced today:

It is a move similar to the one the company made last year as Hurricane Helene made its way through the United States, destroying homes and property across the East Coast. SpaceX offered free service for those impacted by the destruction caused by the storm.

The free Starlink service was available until the end of 2024.

Elon Musk’s companies have also made similar moves to help out those who are impacted by natural disasters. Tesla has offered Free Supercharging in the past, most notably during the California wildfires.

Tesla and SpaceX’s LA fire relief efforts: Cybertrucks, free Starlink and more

One major advantage of Starlink is that it is available for use in situations like this one, where power might be required to operate things like a modem and router.

Internet access is a crucial part of survival in these situations, especially as it can be the last leg some stand on to get in touch with emergency services or loved ones.

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