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SpaceX Starship factory speeding towards Elon Musk’s production goals

Pictured here on April 10th, Starship SN4's engine section is about to cap off the ship's business end, setting it up for testing later this month. (NASASpaceflight - bocachicagal)

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SpaceX appears to have entered the final stages of assembly of its fourth full-scale Starship prototype with a fifth ship already close on its heels, suggesting that the South Texas rocket factory may be close to achieving CEO Elon Musk’s lofty production goals just weeks after he set them.

Known as SN4, short for the fourth serial production vehicle, SpaceX continues to build full-scale rocket prototypes – following Starship SN1, SN2, and SN3 – in a matter of weeks. While both SN1 and SN3 were destroyed during their first major tests on February 29th and April 3rd, the almost unbelievable speed of SpaceX’s Starship production suggests that each prototype is being built for pennies on the dollar compared to any traditional aerospace effort.

That speed also means that any single failure should cause no more than a few weeks of delays, assuming the failure mode can be quickly identified and rectified. Along those lines, at the same time as Starship SN4 is likely no more than a day or two away from its final stacking milestone, numerous large parts for the next prototype – Starship SN5 – have also been spotted in the late stages of fabrication. This is great news for the next few weeks of Starship development.

SpaceX has lifted Starship SN4’s engine section into a large vehicle assembly building (VAB), where the ship’s tank section will be fully integrated. (NASASpaceflight – bocachicagal)

In simple terms, the appearance of multiple partially-completed Starship SN5 parts suggests that even if Starship SN4 soon follows in the footsteps of its predecessors and fails in the early stages of testing, another ship should be ready to take its place just a few weeks later. This has been SpaceX’s strategy for the last several months. Less than nine days after Starship SN1 was destroyed during testing, Starship SN2 – turned into a dedicated test tank instead of a full ship – successfully passed tests confirming that the flaw that destroyed SN1 had already been fixed.

Less than three weeks after SN2’s successful test campaign, SpaceX wrapped up Starship SN3 assembly and rolled the building-sized rocket to the launch pad on March 29th, five days before it failed during its second cryogenic proof test.

All three of Starship SN5’s propellant tank domes are in the late stages of fabrication and should be ready for integration with steel rings a matter of days from now. (NASASpaceflight – bocachicagal)
Meanwhile, multiple Starship SN5 ring stacks – one or two of which are pictured here – are likely in various stages of assembly. Aside from the tent shown here, SpaceX has two more large assembly tents, the cavernous interiors of which are mostly hidden from public view. (NASASpaceflight – bocachicagal)

At its current rate of assembly, Starship SN4 should also be ready to head to the launch pad less than three weeks after SN3 was lost during testing and should be physically complete within a matter of days. By all appearances, Starship SN5 is currently where SN4 was around the end of March, suggesting that SN5 is just two weeks behind its older sibling.

As of April 15th, SpaceX teams are working to stack Starship SN4’s engine section atop a final pair of rings known as the rocket’s skirt. Possibly reused from the late Starship SN3 prototype, once SpaceX has fully assembled the engine section and skirt, one final stack will be needed to complete the rocket’s tank section.

Starship SN3’s skirt – including internal plumbing, landing legs, and more – was removed from the rest of the ship’s remains and moved back to the build site on April 7th. SpaceX may reuse the skirt on Starship SN4. (NASASpaceflight – bocachicagal)

Ultimately, it appears that SpaceX – less than five prototypes into a wholly new production line – is already close to build a Starship every other week, while Musk’s near-term goal is to complete one every week by the end of 2020. At the same time, Starship SN4 is likely just a handful of days away from being transported to the launch pad for its first test campaign.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla crosses major Unsupervised Self-Driving milestone

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Credit: Tesla

Tesla has reached a notable benchmark in its autonomous driving program after its Robotaxi fleet surpassed one million miles of unsupervised operation. The company made the announcement during its Cybercab event in Austin on September 3.

Tesla Vice President of AI Ashok Elluswamy told attendees he was happy to report the fleet had achieved one million miles of unsupervised Robotaxi operation as a testament to safety.

The new total marked a sharp increase from the 380,000 unsupervised miles Tesla disclosed during its second-quarter 2026 earnings update in late July.

In roughly six weeks, the company added about 620,000 miles. That acceleration followed Tesla’s decision to remove in-vehicle safety monitors from most of its operations outside the San Francisco Bay Area.

Credit: Tesla

Tesla first launched Robotaxi service in Austin in June 2025 with safety drivers present. It later began fully unsupervised rides and expanded into Dallas, Houston, Miami, Orlando, and Tampa. The San Francisco Bay Area remains the exception, where a safety monitor still rides in the vehicle under California permitting rules.

The company has not released a city-by-city breakdown of the one million unsupervised miles.

The milestone arrived as Tesla began offering public Cybercab rides in Austin. The purpose-built vehicle has no steering wheel or pedals and is designed only for autonomous ride-hailing. Production versions joined the existing fleet of modified Tesla vehicles already operating in the service.

Tesla’s unsupervised mileage is growing at a double-digit weekly rate according to earlier company comments, yet its fleet size remains modest compared with established competitors. Waymo has accumulated more than 200 million fully autonomous rider-only miles. Tesla has described its own unsupervised operations as having recorded zero notable incidents in the period leading up to the July update.

The one-million-mile figure reflects Tesla’s shift from supervised testing to broader driverless service in multiple states. It also highlights the company’s strategy of using both existing Model Y vehicles and the new Cybercab to scale its network.

Credit: Tesla

Whether the rapid recent growth continues will depend on further city expansions, regulatory approvals, and the performance of the purpose-built Cybercab in everyday paid rides. Tesla has not specified how many of the latest miles involved the new vehicle versus the rest of the fleet.

The announcement underscores Tesla’s progress toward a larger robotaxi network while illustrating the remaining gap in total autonomous experience relative to longer-operating rivals.

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Tesla Robotaxi will be a 24/7 service: here’s when

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Credit: @AdanGuajardo/X

Tesla AI lead Ashok Elluswamy said this week that 24-hour Robotaxi service is close. Replying on X to a rider who wanted Cybercab trips all night, he wrote that the capability would arrive “next month or so” once “the next tech to merge on the v15 plan” is ready.

The comment landed on September 4, one day after Tesla opened public Cybercab rides in Austin. It is the clearest near-term timeline yet for overnight unsupervised operation. Tesla’s paid Robotaxi network currently runs from 6 a.m. to 10 p.m. seven days a week across Austin, Dallas, Houston, Miami, Orlando, and Tampa.

That 16-hour window is shorter than the 6 a.m. to 2 a.m. schedule the company used for much of the prior year.

Elluswamy did not name the specific feature or say whether the change would apply first to purpose-built Cybercabs, the existing Model Y fleet, or both. He also offered no city-by-city rollout list. The link to Full Self-Driving v15 is nevertheless significant.

Tesla has described v15 as a step-change architecture with seven parallel improvement tracks and roughly ten times more parameters than earlier builds. Early versions of that software already operate on the Robotaxi fleet and contain about 40 percent of the planned gains.

By July 2026, the unsupervised fleet had logged more than 380,000 miles across six cities in two states with what the company called an impeccable safety record and no notable incidents caused by the vehicles themselves. Tesla has repeatedly argued that camera-based end-to-end neural networks, rather than extra sensors, are the core of the solution.

Overnight service would test that claim in lower-light conditions and would also raise vehicle utilization, a key variable for Robotaxi unit economics. The company has already begun using public Superchargers at night and is building dedicated Robotaxi charging sites.

Riders have asked why software must change if the cars already drive in the dark. The practical answer appears to be reliability and scale: Tesla has held back mass expansion until more of the v15 stack is merged, citing the need for higher confidence before putting thousands of unoccupied vehicles on streets around the clock.

If the next module arrives on the timetable Elluswamy sketched, 24-hour service could begin in October 2026 in at least some markets.

That would mark a shift from a daytime-bounded pilot to a service that can run whenever demand exists, including the late-night hours that have so far remained out of reach.

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Tesla Full Self-Driving will now overtake manual driving to avoid disaster

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Credit: Tesla

Tesla is beginning to roll out Full Self-Driving Supervised v14.3.9 with a new active safety layer that can take control even when the driver is operating the car manually.

Tesla AI said the software can activate FSD on the driver’s behalf when an imminent collision is detected and Automatic Emergency Braking may not be enough. It may also engage if the system detects heavy distraction or an accidental FSD disengagement.

The capability is essentially Automatic Collision Evasion. However, unlike conventional AEB, which mainly applies the brakes in a straight line, this feature can use steering, braking, and acceleration together if the car calculates that stopping alone will not prevent impact and a safer path exists. The system may change lanes or move toward a shoulder when conditions allow, then continue driving after the immediate threat is handled rather than simply coming to a stop.

The intervention is meant as a last-resort safety net, not a replacement for attentive driving.

Tesla Full Self-Driving v14.3.7 early review: FSD saved me from an accident

Tesla’s own description still frames FSD as supervised assistance. Secondary reports on internal release notes say the feature can fire while the car is being driven manually if cabin-camera monitoring suggests the driver is not sufficiently attentive, such as reaching toward the back seat, or if FSD appears to have been turned off unintentionally.

After the emergency maneuver, the car is expected to alert the driver and request a return to manual control.

The safety case is straightforward. Many collisions happen in the last second because a driver is looking away, fumbles a control, or faces an obstacle that braking cannot fully solve. A system that can both recognize that AEB is insufficient and execute a coordinated evasive path can reduce those remaining high-severity events.

Re-engaging after accidental disengagement also addresses a practical failure mode: a small steering nudge that drops FSD at the worst moment. The advantage is a background safety net that uses the same vision stack already running in v14, instead of leaving the car solely to emergency braking once the driver is no longer in command.

The feature still depends on FSD being enabled and, according to reports, an active FSD purchase or subscription. It does not make the vehicle unsupervised. Drivers remain responsible, and Tesla has not published how often the system is expected to intervene or how it will handle false positives.

If the rollout is conservative and the false-alarm rate stays low, the update is a meaningful step: FSD is no longer only a feature the driver turns on. In the rare moments when disaster is already forming, it can step in.

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