News
SpaceX’s first orbital Starship launch slips to March 2022 in NASA document
A NASA document discussing a group’s plans to document SpaceX’s first orbital-velocity Starship reentry appears to suggest that the next-generation rocket’s orbital launch debut has slipped several months into 2022.
In March 2021, CEO Elon Musk confirmed a report that SpaceX was working towards a target of July 2021 for Starship’s first orbital launch attempt. At the time, it seemed undeniably ambitious but far from impossible. Less than half a year prior, SpaceX had kicked off a series of suborbital Starship test flights to altitudes of 10-12.5 km (6.2-8 mi). Beginning in December 2020, SN8 – effectively the first structurally complete Starship prototype – nearly stuck a landing on its first try, only narrowly falling short due to an engine and pressurization issue.
Less than two months later, SpaceX completed and launched Starship SN9 – again with a nearly flawless six-minute flight capped off with an unsuccessful landing attempt. Starship SN10 followed less than a month later and became the first prototype to land in one piece – albeit only for a few minutes. It was two weeks after that near-success – SpaceX’s third launch in as many months – that Musk revealed a goal of July 2021 for Starship’s first orbital launch. At that point in time, it appeared all but inevitable that SpaceX would be technically ready for an orbital launch before the end of the year.
Two weeks after Musk’s comments and less than four weeks after SN10’s near-miss, Starship SN11 gave one of the worst performances yet, invisibly exploding inside a fogbank well above the ground. However, further stoking the fires of optimism, Starship SN15 debuted a number of upgrades and became the first prototype to successfully launch, land, and survive a ~10km test flight in early May. Put simply, SpaceX built five Starship prototypes practically from scratch in roughly eight months and then completed five test flights in less than five months – all of which were largely successful.
SpaceX considered reusing Starship SN15 or launching SN16 to gain more landing experience but ultimately decided to mothball the prototypes to avoid disrupting orbital launch site construction. Just three months after SN15’s successful landing, SpaceX rolled the first orbital-class Starship and Super Heavy to the orbital launch site and briefly stacked the pair (Ship 20 and Booster 4) to their full height, forming the tallest rocket ever assembled. Although largely a photo opportunity, SpaceX still installed a full 29 Raptors on Super Heavy B4 and six Raptors on Starship S20, further raising confidence that the company’s engine production was already up to the task of supplying the nearly three-dozen needed for a single orbital test flight.
However, for reasons that are less than clear, that August 6th full-stack milestone is about where SpaceX’s H1 2021 momentum appeared to run into a brick wall. Perhaps due to a desire to focus on orbital launch site construction even at the cost of avoiding road closures or testing that would require a clear pad, Starship S20 sat on a stand for the better part of two months before completing even a minor test – by far the longest any Starship prototype has waited.
Seemingly in the midst of its third round of Raptor engine removal, Super Heavy B4 has yet to attempt a single test and it’s unclear how close to ready the orbital pad is to support booster proof and static fire tests. Neither ship nor booster has attempted to static fire its Raptor engines, though S20 could potentially be ready for its first test as early as Monday, October 18th.
Combined with recent developments in the FAA’s Boca Chica environmental review process, the odds of SpaceX attempting the first orbital Starship launch by the end of 2021 have rapidly dropped from decent to near-zero. From a technical perspective, it seems likely that SpaceX could still be ready for an orbital launch attempt just a few months from now. From a regulatory perspective, though, it would be practically unprecedented for the FAA to complete a favorable environmental review and approve even a one-off orbital Starship launch license in ~10 weeks. Even the apparent March 2022 target revealed in a NASA poster focused on the agency’s plans to film an orbital Starship reentry via high-altitude jet assumes that the FAA’s review and licensing process will take ~7 months from August 2021 – still extremely optimistic.
Ultimately, after two months with next to no prototype testing, it’s beginning to look like SpaceX has decided to focus on finishing Starbase’s first orbital launch site, refining vehicle designs, and building new prototypes (B5, S21, S22) rather than pushing hard for rapid B4/S20 testing and an imminent launch attempt. As a result, it’s becoming increasingly unlikely that Booster 4 and Ship 20 will fly as new and improved prototypes like Super Heavy B5 and Starship S21 prepare to overtake them.
News
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.
NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.
SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.
We’re excited for Falcon 9 and Dragon to launch @NASA’s Crew-15, 16, and 17 missions to the @Space_Station from Florida https://t.co/Qm16vVK9F3 pic.twitter.com/drg3s7GtuM
— SpaceX (@SpaceX) September 18, 2026
The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.
Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.
Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.
Investor's Corner
New drone video shows Tesla’s Optimus Factory reaching a turning point
New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.
Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.
The Giga Texas Optimus Factory latest update … construction keeps moving fast!
Steel assembly is now only about 5 column grids from the north perimeter beam. Concrete is going in on the three upper floors, rebar is still being laid for more pours, and footing / grade-beam work… pic.twitter.com/qvFPvwnYzW
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) September 17, 2026
Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.
Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.
Tesla Giga Texas to feature massive Optimus V4 production line
The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.
Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
New drone video shows Tesla’s Optimus Factory reaching a turning point
