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SpaceX’s first orbital Starship launch slips to March 2022 in NASA document

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A NASA document discussing a group’s plans to document SpaceX’s first orbital-velocity Starship reentry appears to suggest that the next-generation rocket’s orbital launch debut has slipped several months into 2022.

In March 2021, CEO Elon Musk confirmed a report that SpaceX was working towards a target of July 2021 for Starship’s first orbital launch attempt. At the time, it seemed undeniably ambitious but far from impossible. Less than half a year prior, SpaceX had kicked off a series of suborbital Starship test flights to altitudes of 10-12.5 km (6.2-8 mi). Beginning in December 2020, SN8 – effectively the first structurally complete Starship prototype – nearly stuck a landing on its first try, only narrowly falling short due to an engine and pressurization issue.

Less than two months later, SpaceX completed and launched Starship SN9 – again with a nearly flawless six-minute flight capped off with an unsuccessful landing attempt. Starship SN10 followed less than a month later and became the first prototype to land in one piece – albeit only for a few minutes. It was two weeks after that near-success – SpaceX’s third launch in as many months – that Musk revealed a goal of July 2021 for Starship’s first orbital launch. At that point in time, it appeared all but inevitable that SpaceX would be technically ready for an orbital launch before the end of the year.

Two weeks after Musk’s comments and less than four weeks after SN10’s near-miss, Starship SN11 gave one of the worst performances yet, invisibly exploding inside a fogbank well above the ground. However, further stoking the fires of optimism, Starship SN15 debuted a number of upgrades and became the first prototype to successfully launch, land, and survive a ~10km test flight in early May. Put simply, SpaceX built five Starship prototypes practically from scratch in roughly eight months and then completed five test flights in less than five months – all of which were largely successful.

SpaceX considered reusing Starship SN15 or launching SN16 to gain more landing experience but ultimately decided to mothball the prototypes to avoid disrupting orbital launch site construction. Just three months after SN15’s successful landing, SpaceX rolled the first orbital-class Starship and Super Heavy to the orbital launch site and briefly stacked the pair (Ship 20 and Booster 4) to their full height, forming the tallest rocket ever assembled. Although largely a photo opportunity, SpaceX still installed a full 29 Raptors on Super Heavy B4 and six Raptors on Starship S20, further raising confidence that the company’s engine production was already up to the task of supplying the nearly three-dozen needed for a single orbital test flight.

However, for reasons that are less than clear, that August 6th full-stack milestone is about where SpaceX’s H1 2021 momentum appeared to run into a brick wall. Perhaps due to a desire to focus on orbital launch site construction even at the cost of avoiding road closures or testing that would require a clear pad, Starship S20 sat on a stand for the better part of two months before completing even a minor test – by far the longest any Starship prototype has waited.

Seemingly in the midst of its third round of Raptor engine removal, Super Heavy B4 has yet to attempt a single test and it’s unclear how close to ready the orbital pad is to support booster proof and static fire tests. Neither ship nor booster has attempted to static fire its Raptor engines, though S20 could potentially be ready for its first test as early as Monday, October 18th.

Combined with recent developments in the FAA’s Boca Chica environmental review process, the odds of SpaceX attempting the first orbital Starship launch by the end of 2021 have rapidly dropped from decent to near-zero. From a technical perspective, it seems likely that SpaceX could still be ready for an orbital launch attempt just a few months from now. From a regulatory perspective, though, it would be practically unprecedented for the FAA to complete a favorable environmental review and approve even a one-off orbital Starship launch license in ~10 weeks. Even the apparent March 2022 target revealed in a NASA poster focused on the agency’s plans to film an orbital Starship reentry via high-altitude jet assumes that the FAA’s review and licensing process will take ~7 months from August 2021 – still extremely optimistic.

Ultimately, after two months with next to no prototype testing, it’s beginning to look like SpaceX has decided to focus on finishing Starbase’s first orbital launch site, refining vehicle designs, and building new prototypes (B5, S21, S22) rather than pushing hard for rapid B4/S20 testing and an imminent launch attempt. As a result, it’s becoming increasingly unlikely that Booster 4 and Ship 20 will fly as new and improved prototypes like Super Heavy B5 and Starship S21 prepare to overtake them.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Tesla’s mysterious Robovan makes a sneak peek with Optimus in Terafab video

Elon Musk shared a new Terafab video showing Optimus, Robovans, and a stunningly futuristic campus.

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SpaceX Terafab rendering

Elon Musk posted a new video of Terafab on X Thursday morning, and the most eye-catching details in it were not the building itself, but two products still awaiting production: Optimus and the Robovan.

The concept render, credited to SpaceX, shows Optimus robots working the grounds of the roughly 2.5-mile-long facility planned for the Gibbons Creek site in Grimes County, while a Robovan glides along an elevated roadway cutting through the building itself, sharing the frame with a Tesla Semi and a Cybercab.

Robovan is the boxy, driverless people and cargo mover Musk unveiled alongside Cybercab at Tesla’s “We, Robot” event in October 2024. He pitched it as a way to move up to 20 passengers at once, or handle freight instead, at a target cost he claimed could fall under a dollar a mile, with no steering wheel or pedals, the same layout as Cybercab. Nearly two years later, Robovan still has no confirmed production timeline and has not shown up in any factory footage, which makes Thursday’s render one of the only recent looks at the vehicle in any form.

Optimus has moved further along. Tesla began converting Fremont’s old Model S and Model X assembly line into a Gen 3 Optimus production line earlier this year, and Musk visited the site on July 1 to mark the changeover. A second, larger Optimus plant is under construction at Giga Texas, targeting volume production in summer 2027 and eventual capacity of 10 million units a year. Tesla AI lead Ashok Elluswamy said this month the robot has “big shoes to fill” in replacing the S and X line, while Musk has repeatedly called Optimus the company’s biggest product of any kind, with a long-term price he has pegged between $20,000 and $30,000.


“Terafab Texas will be the largest and most valuable building on Earth by far,” Musk wrote alongside the clip. “And it will be stunningly beautiful.”

One quote post summed up the reaction: “Futuristic scene with RoboVan + Cybercab + Tesla Semi + Optimus.”

Beyond the vehicles, the architecture wrapped around them stands out too. The building’s facade is canted at sharp angles, with illuminated horizontal bands running through what appears to be a multi level interior visible from outside. Below the elevated roadway, pedestrians walk along a plaza next to a reflecting pool, and the skyline behind the campus is dotted with angular spires that read more like sculpture than infrastructure, a departure from the strictly utilitarian look of Gigafactory Texas or Starbase.

The timing tracks with what Terafab representative Riley Trennell told Grimes County residents on Wednesday, when he said renderings of the facility would be released “within days.” Musk’s post followed less than 24 hours later, and Texas Governor Greg Abbott’s office sent out its own release Thursday confirming the project. As Teslarati reported this morning, Terafab’s tax abatement agreements with Grimes County are now signed and active, and SpaceX has sent the county its first $10 million payment under that deal. The dollar figure tied to this phase of construction, per Reuters, is $16.8 billion, one of the first hard capital expenditure numbers attached to Terafab since Musk unveiled the joint Tesla-SpaceX-xAI venture in March.Reaction on X ranged from enthusiastic to skeptical. “God Bless Texas! Everything is bigger and better in Texas!” one reply read. Another was more measured: “Terafab in a decade…..”

Whether the finished building matches the render is a separate question from whether Musk wanted people talking about the render itself. Less than a day after posting, the video had already crossed 5.5 million views.

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Cybertruck

Tesla Cybertruck production snaps back after ugly supplier fight

Cybertrucks are piling up again at Giga Texas after Tesla’s court win against a parts supplier.

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Tesla Cybertruck production resumes after supplier dispute: Credit: Joe Tegtmeyer | X
Tesla Cybertruck production resumes after supplier dispute: Credit: Joe Tegtmeyer | Youtube

Cybertruck production at Giga Texas is showing its first visible recovery since Tesla sued a supplier last month over withheld manufacturing tooling.

Aerial observer Joe Tegtmeyer flew over the Austin factory Wednesday morning and counted roughly 100 or more Cybertrucks filling the outbound lot, a sharp jump from the thin numbers seen in recent weeks. The flyover came a day after a judge granted Tesla a temporary restraining order against Angstrom Automotive Group, the parts supplier at the center of the dispute.

Tesla filed an emergency lawsuit in late July after Angstrom told the automaker it planned to close the Troy, Texas facility where Tesla’s die-cast tools, trim dies and other Cybertruck stamping equipment were housed. According to Tesla’s complaint, a shipment of 700 finished parts never left the building, and when Tesla sent representatives to retrieve its equipment, accompanied by law enforcement, they were turned away. Angstrom allegedly then asked for an extra $250,000 a week to keep operating, which Tesla’s filing described as holding its own property for ransom.

Tesla quietly made the Cybertruck even stronger

The restraining order gives Tesla immediate right of entry to Angstrom’s facility to recover the tooling. It is temporary, with a fuller hearing still to come, but the speed of Wednesday’s rebound suggests the Angstrom shortage was indeed the main bottleneck limiting Cybertruck output. Outbound lot counts are an imperfect measure of actual production, since finished trucks can sit for days before shipping, but a lot that full after a lean stretch is a meaningful signal.

Cybertruck output at Giga Texas has fluctuated all year as Tesla worked through supply issues and introduced new trims, including a cheaper Dual Motor AWD version that drew strong early demand.

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Elon Musk

Space finally faced the people living next to its next Terafab mega-project

SpaceX confirmed Terafab’s Grimes County site is locked in, with construction starting within months.

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SpaceX and Terafab representatives sat across from Grimes County residents for the first time on Wednesday, telling a packed Commissioners Court room that the $55 billion chip manufacturing project is now a done deal at the Gibbons Creek Reservoir site.

The meeting followed a $10 million check SpaceX sent the county earlier this week, satisfying a payment deadline built into the tax abatement agreement both sides signed in June. Elon Musk shared a post on X confirming the payment, and County Judge Joe Fauth told the San Antonio Express-News his office deposited the check after it beat its deadline.

Wednesday’s session, first reported by KBTX, moved the project from paperwork to construction. Terafab representative Riley Trennell told residents the JETI tax break agreements with Iola ISD and Anderson-Shiro CISD are signed and active, and that civil work and foundation prep are starting almost immediately. Renderings of the facility could be released within days, he said, with construction beginning within months.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

Musk first announced Terafab in March as a joint venture between Tesla, SpaceX and xAI aimed at producing over a terawatt of AI compute annually, an amount that dwarfs the roughly 20 gigawatts the entire global chip industry produces today. Intel joined as a manufacturing partner in April. Musk has said the project needed its own day in the spotlight rather than being squeezed into an earnings call, and for months the Grimes County site remained unconfirmed even as reporting pointed there.

SpaceX attorney Buck Brannon used Wednesday’s meeting to note that the company’s abatement is roughly 78 percent, not the 100 percent some earlier reports suggested. In exchange, SpaceX will pay Grimes County a fixed $20 million a year for 35 years, a total of $710 million, which Brannon said exceeds the $14 million Tesla paid Travis County in 2025.

SpaceX also addressed environmental concerns that have followed the project since Musk’s Terafab partnership with Intel was announced. Representatives said Terafab will not raise electric bills for other ratepayers, will not deplete local water supplies and will not draw down the Navasota River. SpaceX confirmed it owns the Navasota River pumping station, which it plans to use to divert stormwater into the Gibbons Creek Reservoir, and said it will build its own natural gas plants to power the facility rather than pulling from the ERCOT grid.

Grimes County commissioners also approved an addendum letting county employees use ten approved AI chatbots for work, including Grok.

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