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SpaceX’s rocket-catching ‘Mechazilla’ arms are almost ready to join Starship launch tower

Measuring almost 120 feet (~36m) long, SpaceX is almost finished preparing the first Starship launch tower's rocket-catching arms for installation. (Starship Gazer)

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Update: SpaceX has now lifted, flipped, and staged all three components of Starbase’s Mechazilla rocket-catcher, including two giant arms measuring some 36m (~120 ft) from tip to tower.

Currently hanging from both of SpaceX’s largest Starbase cranes, teams must now install massive steel pins to turn those three separate components – two arms and a carriage-like base – into an integrated structure ready for installation on the exterior of the first Starship launch tower. It’s unclear how long that might take but SpaceX is wasting no time and has already begun installing 12 ‘guide blocks’ that will allow the carriage and arms to slide up and down tracks affixed to three of four tower ‘legs.’

SpaceX has begun preparing its Starbase ‘launch tower’ for the installation of a pair of giant arms designed to lift, stack, and even catch Starships and Super Heavy boosters out of mid-air.

Deemed ‘Mechazilla’ by CEO Elon Musk, assembly of first of the structure’s three main arms only began in earnest in June 2021. That ‘quick disconnect’ (QD) arm – designed to fuel Starship and stabilize Super Heavy during Starship stacking – was installed on August 29th and followed by the addition of a claw-like appendage meant to grab onto boosters about a month later. Now, all that’s missing from Mechazilla’s first arm is the actual ‘quick-disconnect’ device that will connect to Starship’s umbilical panel to supply propellant, power, and communications links.

However, ever since Musk first hinted at the possibility of catching Super Heavy and Starship, the star of the Mechazilla show has always been its ‘chopsticks’ – SpaceX’s internal colloquialism for the pair of giant, moving arms meant to lift and catch rockets.

Prefabricated catch arm parts began to arrive at Starbase less than three months ago in the last week or two of July. Just a month later, the basic structure of both arms was practically complete, leaving another month for plumbing, wiring, and a number of smaller structural additions. Less than three months after the first parts arrived SpaceX lifted the catch arm ‘carriage’ – a sort of backbone that will hold both arms and attach to the launch tower – vertical to install it on a temporary jig.

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Two days later, SpaceX lifted and flipped the first catch arm into the correct orientation with Starbase’s largest crane. To install both arms, though, it appears that SpaceX will need to have a second crane simultaneously lift and flip the second arm and move it into position so that a single giant steel pin can slot through both of their hinges. Perhaps because of the arrival of high winds on Sunday, the first (right) arm continues to hang from a crane just a few feet away from the arm carriage it will eventually be installed on, while the left arm has yet to move towards a second crane recently staged to lift it.

Ultimately, though, SpaceX is clearly ready to install both arms on the tower carriage. Once that process is complete, it appears that SpaceX will finish some minor carriage outfitting tasks before eventually installing the assembled carriage-and-arms structure onto the launch tower itself. It’s hard to say for sure but depending on the readiness of the complex system of pulleys and draw-works the tower needs to hold and move the carriage and arms, Mechazilla could effectively be fully installed and ready for testing by the end of the month. Stay tuned!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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Starlink is ‘biggest competitive advantage,’ but it’s temporary, United CEO says

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Credit: United Airlines

United Airlines CEO Scott Kirby said that SpaceX’s Starlink satellite internet is its leading competitive advantage in the U.S. airline industry. However, in recent comments, while he described the service as “the biggest competitive advantage” the carrier currently holds, he also acknowledged that the edge is temporary.

“…everybody eventually is going to have high-speed low earth orbit internet connectivity. It’s going to be a must-have. We are going to have a few years of being the only airline that has it at scale, and that’s our mission,” Kirby said. Until everyone has it, United aims to capitalize on its head start by converting trial users into long-term loyal customers.

United has moved faster than its rivals on Starlink installations. As of mid-to-late October 2026, the system was on roughly 43 percent of its fleet, with plans to reach 61 percent by year-end, 87 percent by June 2027, and full fleet coverage by the end of next year.

The airline already operates more Starlink-equipped flights than the rest of the U.S. industry combined. Los Angeles International Airport is scheduled to become United’s first 100 percent Starlink hub in the first half of 2027, and the carrier’s app will display the likelihood that any given flight has the service.

Kirby has pointed to early evidence that the offering influences booking decisions. Some passengers loyal to other airlines are already switching flights for Starlink connectivity, something the airline, along with American Airlines, has tried to leverage against competing airlines. Both companies used status-match programs, and some of those customers are pursuing company-specific credit cards, which signals an intent to stay.

Once onboard, these customers encounter the airline’s broader investments in aircraft, larger seat-back screens, oversized bins, connection tools, and a mobile app that Kirby says outperforms competitors. Wi-Fi satisfaction scores on Starlink-equipped planes have been reported to be nearly double those on aircraft with other systems.

Competitors are moving slowly to do the same. Southwest Airlines began installations in 2025 and expects to complete them soon. Delta is pursuing Amazon’s Leo system, while American expects to start Starlink work in early 2027 and has not yet detailed regional-fleet plans. This timeline gap gives United a multi-year window in which it remains the only major U.S. carrier offering Starlink at scale.

Kirby has framed the strategy as pressing that advantage while simultaneously widening gaps in other technology areas so that customers who try United for the Wi-Fi remain for the overall experience.

The approach reflects a calculated bet that superior in-flight connectivity can accelerate share gains and support longer-term financial targets, including a 10 percent pre-tax margin goal.

High-speed internet is particularly valued by premium and business travelers who can work or stream reliably. As low-Earth-orbit service becomes ubiquitous, the temporary nature of the pure connectivity edge means United’s retention will depend on whether its other product and operational improvements keep pace.

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