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SpaceX’s most important Super Heavy booster part makes first appearance

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What is arguably the most complex and important part of SpaceX’s Super Heavy booster prototype has made its first appearance at the company’s South Texas Starship factory.

Following in the footsteps of Starship development, Super Heavy has been able to extensively borrow from the many lessons learned over the course of building, testing, flying, and building more Starship prototypes. SpaceX is able to use virtually identical materials, equipment, and techniques to build and assemble both Starship and Super Heavy propellant tank barrels and domes, while both stages will also share an extensive foundation of avionics, plumbing, propulsion, and ground systems, among other things.

In fact, lacking a conical nose, secondary (‘header’) propellant tanks, flaps, a reusable orbital-class heatshield, and vacuum-optimized Raptor engines, Super Heavy is actually substantially simpler than the Starships it will one day launch towards orbit. However, not everything is simpler. Super Heavy will ultimately be the largest and most powerful liquid-fueled rocket stage ever built or tested – power that demands as many as 28 Raptor engines and a thrust structure capable of feeding and withstanding them.

Designing, building, and testing such a thrust structure is arguably one of – if not the – most challenging engineering hurdle standing between SpaceX and its aspirational Super Heavy design. It’s the first of those Super Heavy-specific thrust structures – in the form of a tank dome – that was spotted at SpaceX’s Boca Chica, Texas Starship factory on January 25th, roughly six weeks after its main component was spotted.

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Unlike Starship, which relies on a small central ‘thrust puck’ fit for three sea-level-optimized Raptor engines and plans for three larger vacuum-optimized engines that will attach to the side of its hull, Super Heavy’s current design iteration features as many as 28 sea-level Raptors. Aside from CEO Elon Musk revealing that Super Heavy would have a central cluster of eight engines, the precise configuration has been a mystery.

A look at Starship’s three-and-three thrust section configuration. (SpaceX)

The reality, as recently captured in photos above by NASASpaceflight photographers and contributors Mary (BocaChicaGal) and Jack Beyer, appears to be a much larger donut-shaped ring with space for eight gimballing Raptor engines. The remaining 20 Raptor engines would then be installed – possible mounted to the skirt, the thrust dome, or both – in the space left between the thrust donut and Super Heavy’s skirt.

Either way, the structures behind the two rings of engines will have to withstand at least 6600 metric tons (14.5 million lbf) of thrust at liftoff – approximately twice the thrust of Saturn V and Soviet N-1 rockets and more than three times the thrust of SpaceX’s own Falcon Heavy. Holding eight Raptors, the donut structure and dome recently pictured for the first time will also have to singlehandedly stand up to 1600 tons (3.5 million lbf; two Falcon 9s’ worth) of thrust while gravity, acceleration, and some 2500 tons of supercooled liquid oxygen push in the opposite direction.

Starship SN9’s standard thrust puck and dome. (NASASpaceflight – bocachicagal)
While seemingly identical from the ‘waist’ down, the first Super Heavy thrust dome obviously features a far larger Raptor engine ‘puck’ (donut?) at its base. (NASASpaceflight – bocachicagal)
Starship SN8 is slowly lowered onto Stand A, outfitted with a hydraulic ram used to simulate the mechanical stress of Raptor thrust. Super Heavy boosters will likely be tested in a similar manner, at first. (NASASpaceflight – bocachicagal)

In simpler terms, the business end of Super Heavy poses an extraordinarily difficult challenge and SpaceX has already built the first true-to-life prototype, with future iterations likely close on its heels. Much like Starship, if/when prototype booster number one (BN1) passes basic pressure and cryogenic proof tests, SpaceX will likely focus the rest of Super Heavy’s first test campaign on stressing the rocket’s unproven thrust structure to its design limits.

Like Starship, SpaceX will likely try to begin with nonexplosive methods, perhaps using a similar – but far larger – series of hydraulic rams to less riskily simulate the thrust of 8-28 Raptor engines. A steel structure spotted on a recent aerial overflight of SpaceX’s Starship factory might even fit the bill for such a structure, though only time will tell.

Based on an apparent acceleration of Super Heavy assembly work that may have started last week, as well as the crucial appearance of the last missing puzzle piece in the form of BN1’s thrust dome, the first booster could be completed and ready for testing sooner than later.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla responds to strange Supercharging pricing error with classy move

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(Credit: Tesla)

Tesla has once again demonstrated strong customer focus by swiftly addressing and fully refunding a bizarre Supercharger pricing glitch that affected drivers in Atlantic Canada.

The issue surfaced earlier this month when the Tesla app began displaying dramatically inflated per-minute charging rates at stations in Prince Edward Island and parts of New Brunswick.

One widely shared screenshot from a Charlottetown, PEI Supercharger showed rates reaching ridiculous levels: $6.00 per minute for the 180-250 kW tier, along with $3.57/min for 100-180 kW and $2.29/min for 60-100 kW.

These figures were several times higher than normal Supercharger pricing in the region.

To put the error in perspective, charging at the highest incorrect rate would have been shockingly expensive.

At 250 kW, a common charging speed at Superchargers, a vehicle pulls roughly 4.17 kWh per minute. Under the glitch, a driver spending just 10 minutes at peak power would face a $60 bill. A typical 20- to 30-minute session to add meaningful range could have cost $120 to $180 or more, before any congestion fees.

Tesla gets another layer of gamification with Free Supercharging on the line

By comparison, standard Canadian Supercharger rates usually fall between $0.25 and $0.60 per kWh, making a similar session cost roughly $15–$40. The erroneous per-minute structure, combined with the inflated numbers, turned what should be a convenient stop into a potential financial shock.

The glitch appears to have started sometime around early July, and quickly drew attention on social media as owners questioned whether Tesla had implemented steep hidden increases. Some drivers even reported seeing $0 charges in their history, indicating broader billing confusion.

Tesla’s official Charging account on X stated that correct pricing would roll out at midnight on July 13, so the fix is already in effect. More importantly, the company announced it would waive all fees for every Supercharger session since July 2. This blanket waiver covers the entire affected period without requiring users to file individual claims, with automated refunds expected soon. The decision affects stations in PEI and nearby areas in New Brunswick and Nova Scotia.

It’s a classy move, and rather than issuing partial credits or forcing owners to submit support tickets, Tesla simply absorbed the cost of the system error and made drivers whole. In an industry where hidden fees and bill disputes are common, Tesla’s proactive, no-questions-asked approach reinforces owner trust and highlights the company’s commitment to service excellence.

The incident, while disruptive for a short time, ultimately showcases Tesla’s ability to own mistakes and prioritize customer satisfaction. Atlantic Canada Tesla owners can now charge with confidence again, knowing the company has their back when technology glitches occur.

In an era of complex EV billing, such transparency and generosity are refreshing and set a positive example for the industry.

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SpaceX unveils Starlink next-gen V5 kit: here’s what’s new

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Credit: Starlink

SpaceX’s Starlink has launched its latest residential hardware kit: the V5. Designed for reliable high-speed internet, the new terminal represents a significant leap forward in user equipment.

The new V5 Starlink kit features a dramatically smaller and lighter form factor, measuring approximately 384 mm x 306 mm x 34 mm and weighing just 1.1 kg, which is less than half the weight of the previous V4 model, which was 2.9 kg.

This compact design makes installation easier and more versatile, whether mounted on a roof, pole, or even integrated with a pipe adapter. An integrated LED light aids setup in low-light conditions.

Power efficiency sees major gains too. The V5 draws only 35-50W, reducing energy consumption and making it ideal for off-grid or solar-powered setups. Despite its smaller size, performance remains robust. Starlink claims peak speeds of 375+ Mbps, supported by a new Wi-Fi 6 Router Mini that covers up to 2,200 square feet and connects up to 235 devices simultaneously.

The kit maintains strong signal reliability in diverse environments, from urban rooftops to remote rural areas, as demonstrated in the promo footage released by SpaceX, showing seamless operation under cloudy skies.

These improvements expand suitable applications considerably. Households can enjoy lag-free 4K streaming, smooth video conferencing, online gaming, and smart home device management without interruption. The V5’s efficiency and portability also benefit RVs, small businesses, and temporary installations in disaster-recovery zones where quick deployment is critical. Its lightweight build lowers shipping costs and simplifies user handling compared to bulkier predecessors.

Starlink’s Broader Impact on Global Internet Connectivity

Since SpaceX began launching Starlink satellites in 2019, the constellation has grown rapidly. By mid-2026, over 10,400 satellites orbit Earth, with thousands more deployed annually. This massive low-Earth-orbit network delivers broadband to approximately 160 countries and territories, reaching millions of users who previously lacked reliable internet access.

Starlink plays a vital role in bridging the digital divide. It provides essential connectivity to remote communities, maritime vessels, airlines, and regions affected by natural disasters or infrastructure gaps. By combining advanced satellite technology with iterative hardware upgrades like the V5 kit, SpaceX continues to push the boundaries of global internet access, fostering education, economic opportunity, and emergency response capabilities worldwide.

As production ramps up, the V5 promises to make high-performance internet even more accessible to users everywhere.

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Investor's Corner

Lucid denies rumors of bankruptcy after over 40% stock drop

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Credit: Lucid

Electric vehicle maker Lucid Group has denied rumors of an imminent bankruptcy after a report from this morning sent the stock on a dramatic drop on Wall Street, seeing losses of more than 40 percent during trading hours.

Lucid’s Director of Communications, Nick Twork, responded to the report from Eletric-Vehicles.com, which stated the company’s restructuring advisor, AlixPartners, was asked to review two decisions: taking Lucid shares private or filing for Chapter 11 bankruptcy protection.

The report also claims AlixPartners told the Lucid board to “concentrate on Gravity production while improving its quality, and to temporarily hold back the Lucid Air, the sedan that has defined the company since its launch.”

Twork said:

Shares rebounded after the response to the report, halving its losses as the trading day neared 3 p.m. Eastern.

Lucid has struggled to get its sales off the ground and into more respectable numbers, but the company is in its early years, when things are hard to begin with. It is also backed by several notable investors, including the Saudi Public Investment Fund (PIF), which has nearly limitless money and likely would not ditch an investment of this size so soon.

Lucid shares were down just 14 percent at the time of publication, a far cry from the 55 percent its losses topped out at during the day.

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